睦工業 List of Products and Services

Our company supports logistics solutions by providing stable supplies of hydraulic valves and processed parts to the world's third-largest forklift manufacturer. 【Customer Feedback】 ■ They specialize in check valves and swivel joints, so I could confidently entrust them with the production of hydraulic parts. ■ They have hydraulic testing equipment and were able to handle the assembly and performance testing of hydraulic parts, which I was satisfied with. ■ They processed multiple operations at once with the latest machine tools and utilized robots for unmanned operation, which helped reduce costs. ■ They carefully conducted prototypes, allowing for a smooth transition to mass production with confidence in quality. ★ If you are looking for stable procurement of important safety components, please request a quote or contact us.

• Hydraulic Equipment

This document introduces the strengths of Mutsumi Industry's equipment and processing capabilities. It includes information on the effects of introducing process integration machines, such as 5-axis machining and multi-tasking lathes, as well as the features of major equipment and processing. We present this information clearly using photos and diagrams. Please take a moment to read it. [Contents] ■ Effects of Introducing Process Integration Machines - Effects of Introducing 5-Axis Machining - Effects of Introducing Multi-Tasking Lathes - Effects of Introducing Articulated Robots - Benefits of Reduced Lead Time ■ Introduction of Equipment - Major Equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Processing Contract
• others

This is an inline type check valve that flows only in the axial direction. It allows oil to pass in one direction with a specified cracking pressure and stops the flow in the reverse direction. The specified leakage amount is 0 to a few drops per minute under a hydraulic pressure of 20 MPa. For detailed drawings and prices of the G3/8 port, please refer to the catalog. For other ports and additional checks, please contact us through the inquiry form, and we will get back to you. ~ "Company PR" below ~ Our company supports logistics solutions by providing stable supplies of hydraulic valves and processed parts to the world's third-largest forklift manufacturer. We perform parts processing and hydraulic valve manufacturing as detailed below, so please inquire accordingly. [Parts Processing] We have numerous high-efficiency machine tools such as dual-turret dual-spindle lathes and 5-axis machining centers. We process geometrically toleranced parts and complex-shaped parts using CAD/CAM, ensuring on-time delivery through our production management system. Our specialty parts include manifolds, flanges, and valve subcomponents. [Hydraulic Valves] We excel in check valves, characterized by a leakage amount of a few drops at 20 MPa. We adopt various applications such as cylinder extension and fixation for special vehicles, surge pressure response for aluminum die-casting machines, and damping mechanisms.

• Hydraulic Equipment
• Processing Contract
• valve

Our company supports logistics solutions by providing stable supplies of hydraulic valves and processed parts to the world's third-largest forklift manufacturer. This time, we implemented improvements in the production process by using statistical quality control (Cpk=1.33) for the robotic unmanned processing of critical safety components. The statistically controlled critical safety components offer the following benefits: Benefit 1: They are within approximately 75% of the tolerance (for a drawing tolerance width of 0.100, this means within 0.075), resulting in stable parts with minimal variation in mass production. Benefit 2: The reduced variation in parts leads to improved performance of assembly components, such as uniform flow in hydraulic valves. Benefit 3: Robotic unmanned processing enhances productivity (cost-effectiveness). If you are looking for stable procurement of critical safety components, please request a quote or contact us. Additionally, our company also engages in parts processing and hydraulic valve manufacturing, so please inquire about those as well. [Parts Processing] Our specialties include manifolds, flanges, and valve subcomponents. [Hydraulic Valves] We excel in check valves, characterized by a leakage of only a few drops at 20MPa. We have various applications, including cylinder extension and fixation for special vehicles, surge pressure response for aluminum die-casting machines, and damping mechanisms.

• Hydraulic Equipment
• valve
• Processing Contract

Are you struggling with the arrangement of valves in limited spaces while developing and designing hydraulic equipment? Our company customizes block cases (manifolds) to meet your requirements for space and port layout. Additionally, we can design and manufacture valves that consolidate hydraulic circuits, which were previously composed of separate components like solenoid valves and check valves, into a single unit. This allows for miniaturization and weight reduction of equipment, leading to lower total costs and reduced labor for piping work. 【We will provide proposals tailored to your needs. Please feel free to contact us first.】 → We also have hydraulic valves for forklift attachments available! Please take a look.

• Hydraulic Equipment
• valve
• Contract manufacturing

We mainly produce for forklifts. It is a spool-type solenoid valve, and we conduct a full inspection of internal leakage. We can prototype by aligning the manifold, so please consult with us once. 4-port, 2-position, normally open Maximum specification pressure: 9MPa Maximum flow rate: 10ℓ/min Leakage amount: 80mℓ/min or less

• Hydraulic Equipment
• valve
• Contract manufacturing

This is a hydraulic valve used for forklift attachments. We manufacture pilot check valves that require pressure retention with rotating parts (rotary components), such as for transporting paper rolls. We supply these to forklift manufacturers and forklift attachment manufacturers. We are capable of handling everything from production to hydraulic testing.

• Contract manufacturing
• Hydraulic Equipment
• valve

This is a product that uses a cartridge valve. 【Request】 We would like you to manufacture a solenoid valve for use with a forklift, assembled with a cylinder (provided by the customer). 【Proposal】 Based on the solenoid valves manufactured by our company, we designed a VE version that matches the specifications and proposed a compact and economical version, which was successfully adopted and appreciated. Since it is necessary to fill the valve and cylinder with oil before assembly, we created an assembly jig designed and manufactured in-house from the sequencer, leading to mass production. The hydraulic valves are managed with micron-level dimensional control, including air micro and digital micro, and are further inspected with hydraulic testing equipment, ensuring reliability. ● For other functions and details, please download the catalog.

• Hydraulic Equipment
• valve
• Contract manufacturing

Reasons why subcontractors dislike it... "Castings and forgings are difficult to chuck." "Castings, in particular, dirty the machines." ■□■If you have such concerns and are looking for a place that can process castings and forgings, this is a must-see!■□■ ■Leave the processing of castings and forgings to Buzukogyo!

• Other metal materials
• Contract manufacturing
• Processing Contract

■Through the support project for prototype development by the Ministry of Economy, Trade and Industry, we developed a technology in collaboration with Ritsumeikan University that can change the rigidity of robotic joints by 100 times. For example, by adding this joint to a rod, it can be made as hard as a steel rod or as flexible as a carbon shaft. ■Aiming for coexistence between humans and robots, we are considering ways to avoid unexpected excessive contact forces with humans by changing rigidity. ~ We welcome research prototypes from universities, starting with robots. Below are examples of our work ~ 【Request Details】 We would like to create something to verify the theory regarding robotic parts being researched at the university. 【Proposal Details & Flow】 ○ Design We will listen to the specific ideas and repeatedly refine them, while creating a basic layout diagram of the main components at our company. ○ Simulation We will create detailed drawings of each component and conduct 3D motion simulations to confirm any issues, leading to the production of the parts. ○ Manufacturing For the special parts specified by the university, we first proposed manufacturing using general-purpose components to verify the theory, which was well received as it facilitated the progress of the research.

• Articulated Robot

Muku Industrial Company has received approval from the Ministry of the Environment for the guidelines "Eco Action 21," which aim to create a system for all businesses to engage in environmental initiatives effectively and efficiently, to carry out these initiatives, to continuously improve them, and to publicly disclose the results to society.

• others

We also offer precision machining of parts for devices where accuracy and appearance are important. We aim to enhance the performance, quality, and brand of your equipment. We manufacture a range of components, from hydraulic parts that require precision to microwave components that demand both accuracy and appearance, allowing us to provide meticulously crafted parts. ■ Our machining primarily focuses on machining and turning. We handle everything from material procurement to hardening, polishing, and surface treatment of finished products. ■ We can provide initial inspection reports. ■ Inspection to a precision of 0.001mm is also possible for some parts.

• Other processing machines
• Contract manufacturing
• Processing Contract

At Muku Industrial Company, we have made various proposals based on design technology in response to our customers' requests. We offer a wide range of services, not only in processing but also in cost reduction for new developments and drawing design. Of course, we respond with short lead times and low prices, while also achieving precise processing through our solid technology and detailed design know-how.

• Other processing machines
• Contract manufacturing
• Processing Contract

We have a solid reputation for delivery times and quality. Additionally, we have proposed various value engineering (VE) solutions based on consultations from our clients. If you are struggling to find a technical consultation window for machine parts or a cooperative factory that ensures stable quality and adherence to delivery schedules, please consult with Mutsumi Industries. At Mutsumi Industries, we have made various proposals based on design technology in response to our clients' requests. We offer a wide range of support not only for processing but also for cost reduction in new development and design drafting. Of course, we respond with short delivery times and low prices, while also achieving meticulous processing through our reliable technology and detailed design know-how.

• Other conveying machines
• Contract manufacturing
• Processing Contract

This is a case of a request for the manufacturing of parts for the industry's No.1 screw inspection device. 【Request Details】 To create the industry's No.1 screw inspection device, which has doubled the inspection speed compared to the previous top model and ensured higher inspection accuracy, we would like to request high-precision parts processing for the entire set of equipment. 【Proposal Details】 We undertook everything from the precision mechanical components of the inspection device's core to the sheet metal and painting of the frame, resulting in a finish that achieves the target performance, producing a device that is No.1 in both performance and cost performance. Additionally, since there was a desire for a unified silver color appearance, we proposed stainless steel-colored plating for the iron parts, resulting in a novel and sharp exterior finish that highlights high performance, which was well received. ● For other functions and details, please download the catalog.

• Other machine elements

At Muku Industrial Company, we have made various proposals based on design technology in response to our customers' requests. We offer a wide range of services, not only in processing but also in cost reduction for new developments and drawing design. Of course, we respond with short lead times and low prices, while also achieving precise processing through our reliable technology and detailed design know-how.

• Image Processing Equipment
• Other measurement, recording and measuring instruments
• Contract manufacturing