関西加工機商会 List of Products and Services

The 924IPSv2 static elimination bar is a pulse DC ionizing bar for short distances.

• Coater
• Bag making machine/slitter

The 650QAC Ionizing Bar adopts a new technology (Quasi AC method) that achieves a very low and stable offset voltage, enabling more precise timing control. The Quasi AC method allows for the generation of both positive and negative ions with finely controlled high voltage waveforms and timing from each electrode needle. With precise control of ion balance, rapid static elimination is possible, achieving a very low offset voltage. It is equipped with an automatic ion balance technology that maintains high performance.

• Mechanical Design
• Coater
• Bag making machine/slitter

Separator films are very sensitive to static electricity generated by friction, unwinding, and rewinding throughout the transfer process, posing a risk of attracting foreign substances from the surroundings. Meech's cleaning devices, which combine static neutralization and foreign substance removal mechanisms, are ideal for solving these issues. ◆ Non-contact web cleaner (simultaneous both sides) 'CyClean' ◆ Non-contact web cleaner (one side) 'CyClean-R' *For more details, please refer to the PDF document or feel free to contact us.

• Secondary Cells/Batteries
• Lithium-ion battery
• Fine Ceramics

Introducing a rotary brush-type cleaning device for foreign object countermeasures during the cutting process! It is effective for removing foreign objects such as burrs on edges during cutting. ◆ Brush-type web cleaner 　　　'RoClean' ◆ Non-contact web cleaner (one side) 　　　'CyClean-R' *For more details, please refer to the PDF document or feel free to contact us.

• Secondary Cells/Batteries
• Lithium-ion battery
• Other processing machines

For those troubled by debris, burrs, and whiskers on the edges of slit waste after slitting, we introduce the rotary brush cleaning device. ◆ Rotary Brush Cleaning Device 　　　'RoClean' The slitting process generates foreign materials such as large and small slit waste, which significantly affects battery performance, making surface cleaning of the substrate extremely important. In particular, the 'RoClean' brush-type cleaning device is effective for burrs and whiskers on the edges after slitting. 【Issues in the Slitting Process】 ■ The slitting process generates debris of various sizes ■ There is a possibility of leading to defective products in subsequent processes ■ There is also a high likelihood of generating toxic dust *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Secondary Cells/Batteries
• Lithium-ion battery

Introducing measures for foreign matter removal in the calendaring (press) process Surface of the substrate before calendaring: 　◆ Non-contact web cleaner (simultaneous on both sides) 　　　　'CyClean' 　◆ Non-contact web cleaner (one side) 　　　　'CyClean-R' Surface of the calendaring roll (press roll): 　◆ Brush-type web cleaner 　　　　'RoClean' Surface of the substrate after calendaring: 　◆ Brush-type web cleaner 　　　　'RoClean' Can be used in low dew point dry rooms! With a brush that withstands temperatures up to 140°, it is possible to clean foreign matter that accumulates on the surface of the calendar roll. *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)
• Secondary Cells/Batteries
• Lithium-ion battery

The quality of the coated substrate is essential for maintaining a uniform structure, and foreign substances within the coating affect the performance of the structural layer. By removing foreign substances from the surface of the substrate, we maintain the quality of the coating. ◆ Non-contact double-sided simultaneous web cleaner 　　　'CyClean' ◆ Non-contact single-sided web cleaner 　　　'CyClean-R' *For more details, please refer to the PDF document or feel free to contact us.

• Static electricity eliminator
• Other surface treatment equipment

In response to foreign matter contamination measures in the cell manufacturing line for secondary batteries (lithium-ion, all-solid-state, etc.), we introduce the Meech non-contact web cleaner and brush-type web cleaner! The substrate is neutralized of static electricity by an ionizing bar at the entrance and exit of the cleaning head. Inside the cleaning head, it is exposed to turbulence created by blowing (positive pressure) and suction (negative pressure) air, generating high-frequency micro-movements on the substrate surface, which removes foreign matter within the boundary layer. The rotary brush-type web cleaner "RoClean" is effective for removing burrs, hairs, and other debris after slitting. 【Features】 ■ Compatible with low dew point environments (dry rooms) ■ Effectively removes foreign matter within the boundary layer ■ Minimum dust removal size is 1.0μm and above ■ Brush heat resistance temperature is 140℃ ■ Air balance of positive and negative pressure is automatically controlled, reducing the operator's workload and automatically maintaining appropriate cleaning performance.

• Lithium-ion battery

Introducing Meech's non-contact web cleaning devices for foreign matter contamination measures on manufacturing lines! 'CyClean' simultaneous non-contact cleaning on both sides 'CyClean-R' non-contact cleaning on one side The substrate is neutralized from static electricity by the ionizing bars at the entrance and exit of the cleaning head. Inside the cleaning head, the substrate is exposed to turbulent airflow created by blowing (positive pressure) and suction (negative pressure), generating high-frequency micro-movements on the substrate surface, which effectively removes foreign matter within the boundary layer. 【Features】 ■ Thorough removal of foreign matter within the boundary layer ■ Minimum dust removal size is 1.0μm ■ The included air handling unit completely controls the air balance of positive and negative pressure, significantly reducing the frequency of adjustments by operators and automatically maintaining optimal cleaning performance. *For more details, please refer to the PDF document or feel free to contact us.*

• label
• Coater
• Bag making machine/slitter

We handle a variety of products, including air shafts, mechanical shafts, and adapters. We can customize materials and shapes according to the customer's usage environment and situation, as we are designed domestically to meet your company's needs! We can also accommodate low dew point environments (dry rooms). 【Features】 - Domestic design allows for customization according to your requests - High performance, short delivery times, and low prices!

• Bag making machine/slitter
• Mechanical Design
• Printing Machinery

The built-in air cylinder enables the expansion and contraction movement of the mechanical lag. It prevents wear-related issues that can occur with conventional torque wrenches and similar tools. It is also compatible with low dew point environments (dry rooms) in secondary battery (battery) manufacturing lines and has been widely adopted. As an option, there is also a type that uses ball bearings or resin slide bars to facilitate the easy loading and unloading of raw materials.

• Bag making machine/slitter
• Mechanical Design
• Other processing machines

Due to the carbon fiber material, it contributes to the lightweight of the shaft. Since it is designed domestically, it can be customized according to your requests. We have achieved high quality with our made-to-order products.

• Textile Processing Machinery
• Paper and pulp
• Food Packaging Machinery

The principle is extremely simple: by bringing a clean roller made of special materials into contact with the target product, foreign substances on the product are removed, and the removed substances are transferred to a sticky film. 【Features】 ■ It is capable of removing foreign substances at the micron level. ■ No chemicals are released from the roller side to the product side. ■ It can remove foreign substances just by making contact without applying pressure to the product, making it suitable for thin films. ■ We offer rollers that can handle line speeds of up to 250 meters per minute. ■ Cleaning of both sides of the product is possible. ■ Compared to traditional single-roll cleaning, dust removal capability is significantly enhanced, and it has major advantages over ultrasonic methods in terms of noise, cost, and installation space.

• Bag making machine/slitter
• Printing Machinery
• Food Packaging Machinery

The roll with fine groove processing (micro-groove roller) can add functions such as air skew effect, wrinkle removal effect, increased grip, and improved direct transportability to the roll. It is particularly effective for ultra-thin films such as optical films, aluminum foil, and copper foil! 【Features】 ◎ Avoidance of groove transfer scratches Due to the narrow groove width, the film is less likely to drop into the groove edges, thus avoiding the occurrence of groove transfer scratches. ◎ Air skew effect When the line speed cannot be increased due to film lift caused by air entrapment, the fine grooves exhibit an air skew effect. ◎ Increased grip of the roll A roll with a small hugging angle may slip, but when the tension cannot be increased due to product quality, the fine grooves enhance grip and prevent scratches. 【For more details, please download the catalog or feel free to contact us】 ↓ ↓ ↓ ↓ ↓ ↓

• Bag making machine/slitter
• Lithium-ion battery
• Secondary Cells/Batteries

The principle is extremely simple: by bringing a clean roller made of special materials into contact with the target product, foreign substances on the product are removed, and the removed foreign substances are transferred to an adhesive film. There are also inline devices that adopt a two-stage system of a cleaning roller and an adhesive roller, which can maintain a consistent ability to remove foreign substances during operation. 【Features】 ■ Capable of removing foreign substances at the micron level. ■ No chemicals are released from the roller side to the substrate side at all.

• Commercial printers
• others

This machine is a low-cost manual paper tube cutting machine that can cut paper tubes quickly and accurately using surface drive. 【Features】 - The part where the blade tip contacts at the end of the cut (core) uses resin. This reduces damage to the blade tip and ensures blade durability. - In the case of changing the inner diameter of the paper tube, it can be easily changed by simply replacing the resin core and support cone. - Unlike conventional shaft center drive methods, there is no need for expensive shaft replacements, which reduces running costs. - Operation is performed with both hands (simultaneous operation of the hand lever and operation switch) for safety considerations, and it is equipped with a blade cover during the rise of the cutting unit for safety measures. - It can accommodate paper tubes of 6-inch, 12-inch, and 20-inch sizes.

• Bag making machine/slitter
• Mechanical Design
• Sealing machine

This machine is a manual leftover roll processing machine (leftover raw material processing machine) designed to efficiently cut and separate leftover sheet materials and cores (such as paper tubes and plastic tubes) generated in the manufacturing and secondary processing fields of sheet materials like film, paper, resin, and cloth. 【Features】 ■ Cost reduction through the reuse of cores (paper tubes, plastic tubes, etc.)!! ■ Cost reduction through the recycling of separated sheet materials!! ■ Adopts a rotating round blade for left-right reciprocating cutting, long blade life, and includes a blade guard for safety measures. ■ No need for skilled labor, easy operation improves work efficiency. ■ Does not require electrical or air equipment, can be installed anywhere, and has a simple mechanism at a low price. ■ Maximum leftover roll diameter: φ200mm ■ Option: Integrated lower base production * Please refer to the PDF data of the "leftover roll processing machine" catalog available for download.

• Bag making machine/slitter
• Mechanical Design
• Sealing machine

The "Mecha Chuck (Mechanical Chuck Core Chuck)" is a chuck that supports cores such as paper tubes and resin cores from the inside, which is essential for the introduction of a shaftless mechanism. Lugs spread around the circumference, reliably transmitting torque to the core. It is a domestically designed custom-made product that achieves high quality by allowing customization of materials and shapes based on the usage environment and conditions. Furthermore, despite being a custom-made product, we can deliver high quality at a low price due to our unique supply route. 【Features】 ■ Compact shape, customizable with various materials ■ Low price and high quality despite being a custom-made product ■ Domestic design allows for customization according to requests *Please refer to the comprehensive catalog featuring the "Core Chuck" for PDF data available for download.

• Bag making machine/slitter
• Mechanical Design
• Sealing machine

The "Microgroove Processing Roll" is a transport rubber roll that promotes the discharge of air trapped between the substrate and the roll by applying fine grooves to the roll surface, thereby reducing wrinkles and waviness. 【Features】 ◆ Can stretch wrinkles without damaging the substrate ◆ Improved adhesion between the substrate and the roll allows for transport without increasing tension ◆ Selectable groove processing patterns depending on the film or desired additional functions 【For more details, please download the catalog or feel free to contact us】 　　　　　↓　↓　↓　　　　　　　　　　　　↓　↓　↓

• Printing Machinery

Air casters with a top plate can be used by easily installing them on the bottom surface of heavy objects, similar to chill rollers. Air casters lift heavy objects using a film of air, allowing for movement and turning with minimal force. There are three main types of air casters, each with different structures, and they are selected based on their intended use and allowable load. However, a minimum of four air casters is required to balance the load. Replacement of existing products from other manufacturers is partially possible. (Air casters, air skates, air bearings, air cushions)

• Trolley
• crane
• Other conveying machines

This is a video of a transport cart for a transformer (weight: 160 tons). It allows for the safe movement of heavy objects using a wireless remote control. The air casters lift the heavy object using an air cushion, enabling movement and turning with minimal force. There are three main types of air casters, each with a different structure. Various air cushions are selected based on the intended use and allowable load, but a minimum of four air cushions is required to balance the load. For more details, please contact us.

• Trolley
• Other conveying machines
• Other machine tools

Air casters are an ideal tool for transporting heavy objects in clean rooms! The advantages of air casters are as follows: (1) They lift and transport using air power, so they do not damage the floor of the clean room. (2) There is very little air lift required, making them usable in clean rooms. (3) The shape and material of the equipment can be designed and manufactured to meet the customer's needs, and we will make proposals accordingly. (4) Air casters use an air film to suspend heavy objects, allowing for movement and turning with very little force.

• Trolley
• crane
• Conveyor

Nanocleen is a cleaning roller created using new materials and technologies, unlike any other cleaning roller before. It has dust removal capabilities at the nano level and is equipped with functions to prevent static electricity, solving the problems associated with conventional cleaning rollers. **Features** - High dust removal capability: It can remove foreign particles as small as 50 nanometers. - Static electricity suppression: It uses materials that minimize static electricity generated by contact with products. - Silicone-free materials: The rubber roller is made from non-silicone materials. No silicone release is applied to the adhesive tape either. - Low tackiness: It can be applied to thin film materials without causing any wrapping, even with 10μ thick films. - Properties that minimize the effects of surface energy (dyne level): By suppressing the influence of surface energy on the target products, it does not affect coating or printing.

• others

A groundbreaking knife holder that enables faster setup, improved productivity, and unparalleled slit quality. You can choose modular optional features based on your needs, accommodating requests for the introduction, modification, or alteration of the slitting process on existing machines. 《Features》 ◆ Increased productivity and reduced downtime ◆ Improved slit quality ◆ User-friendly operation, even for women ◆ Safety

• Textile Processing Machinery
• Paper Converting Machinery
• Bag making machine/slitter

The magnetic force reliably removes foreign substances (such as rust and iron powder) from the liquid, and the plate shape used in the inline filter significantly reduces pressure loss. Additionally, the structure is very simple, making maintenance easy.

• Other machine tools
• Other processing machines
• Transmission parts

The Tidland external expanding air shaft, unlike traditional internal expanding air shafts, allows for sufficient thickness in the body, resulting in very little deflection. Additionally, where traditional shafts would require a steel material, it is possible to use aluminum as a substitute, achieving weight reduction. Furthermore, the external expanding air shaft has a simple structure, allowing for on-site repairs by customers in the event of a puncture.

• Printing Machinery
• Bag making machine/slitter
• Other processing machines

By creating an air film between the surface of the floor and the heavy object, it can be levitated, allowing for movement and transportation with minimal force. 【Features】 ■ Friction resistance is approximately 3/1000. A 1000 kg heavy object can be moved with just 3 kg of force. ■ Changes to production lines and positioning of machines can be done freely. ■ Suitable for transporting heavy objects in clean rooms. ■ Minimal vibration makes it ideal for transporting precision equipment such as exposure devices and semiconductor devices. ■ Allows for the movement of heavy objects without damaging the floor. ■ Operates using plant air. ■ No concerns about noise or dust, and can be used in explosion-proof environments. ■ Running costs are almost zero. We also support domestic design and can customize according to customer needs, as well as provide demo units for loan.

• Other conveying machines
• Other clean room equipment and facilities
• Other semiconductor manufacturing equipment

Functional metalizing processing (thermal spraying) is a type of surface modification method that involves heating various metal thermal spray materials and spraying particles in a molten or near-molten state onto a substrate to form a coating. The coating created by thermal spraying can maintain its intended functionality even when the surface polymer is worn away, thanks to the polymer that penetrates into the recesses of the thermal spray coating. With a wide variety of thermal spray materials (such as carbide and ceramic) and polymers (such as silicone and fluorine), coatings can be tailored to meet customer needs. 【Features】 ■ Does not select the material of the substrate (iron, SUS, aluminum, resin, etc.) ■ Excellent durability ■ There are few restrictions on the dimensions of the substrate, and processing of limited areas is also possible ■ Can achieve a unique surface roughness finish

• others

OptiColor's viscometer has been developed to meet the needs of manufacturing sites. In addition to its pressure-resistant explosion-proof structure, it boasts unmatched precision in repeatability around the set viscosity value, surpassing other online viscometers.

• Food Testing/Analysis/Measuring Equipment
• Other measurement, recording and measuring instruments