日本コストプランニング List of Products and Services

"Ponchi-e Estimation-kun" is software that allows engineers to easily estimate costs for machined products (lathe machining, milling) from punch drawings. By inputting the dimensions of the machining locations for the most commonly used machining processes, lathe and milling, it can calculate the time (man-hours) and costs. Additionally, it allows for flexible changes such as adjusting material unit prices by material type, modifying machining cost rates (hourly rates), changing machining conditions, and adjusting machining time (man-hours) based on indices, enabling you to create a customized estimation software for your company and easily establish your own estimation system. For more details, please refer to the catalog.

• Cost Management System

The "Cutting and Grinding Cost Table" is software that allows for easy estimation of cutting processed products (lathe processing, milling processing) and secondary grinding processes (cylindrical grinding, internal grinding, surface grinding, centerless grinding). For cutting processed products, it calculates the time (man-hours) and costs for the most commonly used lathe processing, milling processing, hole processing (drilling), cutting processing, and thermal cutting. Additionally, for secondary grinding processes, it can estimate cylindrical grinding, internal grinding, surface grinding, and centerless grinding. Moreover, the material unit price can be adjusted based on material form, material type, and size, and it allows for changes in processing cost rates and setup processing cost rates, modifications to processing conditions, and adjustments to processing time (man-hours) using indices or coefficients for each piece of equipment and detailed process. Furthermore, it is possible to set inspection times that become important for small lot production, as well as additional time required for specific setups or tasks. As a result, you can easily have your own estimation system. For more details, please refer to the catalog.

• Cost Management System

Currently, the importance of front-loading in product development and design is increasing. The estimation software "Cost Simulator" is a tool that simulates changes in material costs due to the selection of materials and material types, as well as changes in processing costs based on the shape, dimensions, and precision of parts when creating drawings during the design phase. In design, a target cost is set, and it is required to pursue the optimal cost to achieve that target. The estimation software "Cost Simulator" allows for checking the degree of achievement against this target cost for machined products and confirming changes in costs due to modifications in the drawings. As a result, it helps designers to consider cost-conscious product development.

• Other analyses
• Other processing machines

We will introduce a case study of cost reduction consulting that we are conducting. ◆Consulting Case Study◆ Setting and Utilizing Cost Standards

• Management consultant/Small business consultant

This is an introduction to the case study of the Excel software "CHANGE," created to estimate costs in manufacturing. ◆ Case Study ◆ Cost Reduction in Production Activities 【Background】 In production activities, costs are incurred in the procurement of raw materials and parts, as well as in manufacturing activities such as parts processing and assembly. Reducing these costs can lead to increased profits, prompting active consideration of cost reduction strategies. 【Implementation Effects】 ◇ Manufacturing Cost Reduction Effects - The reduction leads to an increase in profits. - It allows for lower product prices, enhancing price competitiveness and increasing the likelihood of product purchase rates. - It enables the reduction of wasted resources. The Excel software "CHANGE" takes into account the specific practicalities of machining and sheet metal processing, allowing for easy and accurate cost estimation without relying solely on experienced technicians. *You can view the list of case studies from the catalog download.

• Accounting and Finance
• Production Management System

This is an introduction to a case study of the implementation of Excel software created to estimate costs in the manufacturing industry. ◆ Case Study ◆ Setting and Confirming Target Costs During Design Development 【Background】 The design and development department aims to create better products at lower costs. ◇ While good products that meet customer needs and cannot be easily imitated by competitors are produced, the prices inevitably become high, making it difficult to sell, and profits cannot be secured or costs recovered. 【Implementation Effects】 ◇ Cuts waste in investment costs that arise after products are made, when they turn out to be unprofitable. ◇ Avoids profit pressure from unprofitable products. ◇ Increases cost awareness among designers, leading to efforts to create better products at lower costs. ◇ Facilitates the development of many ideas to achieve target costs. The Excel software "CHANGE" incorporates specific practical aspects of machining and sheet metal processing, allowing for easy and accurate cost estimation without relying solely on experienced technicians. *You can view a list of case studies from the catalog download.

• Production Management System

Case Study of the Implementation of Excel Software 'CHANGE' for Cost Estimation in Manufacturing Industry: 'Procurement Management in the Purchasing Department' [Needs] Purchasing Department (Procurement activities for raw materials and parts) ◇ In the purchasing department, which sources over 50% of product costs externally, suppliers were selected based solely on price through competitive bidding. However, as target costs have become stricter, it has become increasingly difficult to find companies that can meet these requirements. ◇ Due to procurement at unreasonable prices, there have been frequent quality issues after product completion, leading to an overall increase in costs when including hard-to-capture expenses. [Implementation Results] ◇ The ordering side can evaluate the costs of the receiving side, reducing unreasonable price reductions due to power dynamics. ◇ Potential issues after transactions can be prevented in advance. ◇ More appropriate item procurement considerations and feedback to development and design departments can be realized. ◇ Through cost evaluation, the desired suppliers for the company become clear, enabling supplier development and evaluation. *You can view the list of case studies from the catalog download.

• Production Management System

This is an introduction to the case study of the Excel software "CHANGE," created to estimate costs in the manufacturing industry. ◆ Case Study ◆ The Need for Cost Education 【Challenge】 Cost reduction is not simply about reducing incurred expenses. It is essential to accurately understand the breakdown of incurred costs and identify key points for reduction; otherwise, it may lead to further cost increases, such as the occurrence of defects. There is a strong demand to know the contents of costs and to efficiently and effectively promote cost reduction. 【Post-Implementation Developments】 Through cost education associated with the software implementation, the key points for cost reduction were understood, and by narrowing down the targets, the following benefits were achieved: ◇ Significant results with minimal input effort ◇ Systematic activities with prioritized focus ◇ Improved awareness of costs by understanding the theoretical framework of costs The Excel software "CHANGE" incorporates specific practical aspects such as machining and sheet metal processing, allowing for easy and accurate cost estimation without relying solely on experienced technicians. *You can view the list of case studies from the catalog download.

• Accounting and Finance
• Production Management System

This training is designed to help participants understand how to calculate the costs of products and parts (estimation methods) through exercises using Excel. The program consists of two parts: an introduction to the theory of cost calculation and the use of our company's Excel cost estimation program to determine the man-hours and costs for machined parts and sheet metal parts.

• Management consultant/Small business consultant

This is an introduction to the case study of the Excel software "CHANGE," created to estimate costs in manufacturing. ◆ Case Study ◆ Cost Management During Manufacturing (Narrow Definition of Cost Management) Manufacturing costs are allocated from target costs, and the actual costs incurred during manufacturing activities are compared, allowing for the discovery of issues and identification of areas for improvement. While improvements in manufacturing costs may not yield immediate results, they strengthen the company's foundation through continuous efforts. The Excel software "CHANGE" incorporates specific practices such as machining and sheet metal processing, enabling accurate and easy cost estimation without relying solely on experienced technicians. *You can view the list of case studies from the catalog download.*

• Cost Management System

This is an introduction to the case study of the Excel software "CHANGE," created for estimating costs in manufacturing. ◆ Case Study ◆ Embedded Estimation Software for Corporate Core Systems 【Background】 Estimation software embedded in large systems such as corporate core systems often struggles to incorporate specialized knowledge and work processes from actual manufacturing, leading to a lack of reliability in the calculated costs. Additionally, if the capabilities of the software users are not taken into account, it can hinder their ability to operate the software effectively, ultimately reducing operational efficiency. 【Benefits of Implementation】 ◇ Even after implementing a high-priced system, partial functions related to cost estimation can be handled by separate software. ◇ Details of processing steps can be standardized, reducing the number of input items. ◇ Standardization allows for compensating for a lack of specialized knowledge. ◇ Anyone who can use Excel can easily operate it. ◇ Developed by gathering feedback from technicians on the shop floor, making it easy for even those who are not proficient with PCs to utilize. *You can view the list of case studies from the catalog download.*

• Accounting and Finance
• Production Management System

This is a case study introducing the Excel software "CHANGE," created to estimate costs in the manufacturing industry. ◆ Case Study ◆ Estimation Standards Education 【Need】 The president of a small to medium-sized enterprise is considering delegating tasks to successors as they age, running a one-man management style. Since pricing for sheet metal and metal processing was based on the president's long years of experience, they were struggling with educating staff on estimation tasks... 【After Implementation】 The establishment of estimation standards was achieved. The materials, shapes, and precision of the work, as well as the capabilities of equipment like milling machines, can be easily customized, allowing anyone to create estimates tailored to the company. The Excel software "CHANGE" incorporates the specific practices of machining and sheet metal processing, enabling accurate and easy cost estimation without relying solely on experienced technicians. *You can view the list of case studies from the catalog download.*

• Accounting and Finance