日本アイ・ティ・エフ List of Products and Services

Our "DLC Coating" not only offers high wear resistance but also possesses the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, making it widely applicable to cutting tools, molds, automotive parts, sealing materials, and more. We offer a variety of film types that can be selected according to specific challenges, including hydrogen-free "Genius Coat HA," which reduces friction resistance, and "Genius Coat F," which adapts to the deformation of resin and rubber materials. 【Examples of Applications】 ■ Automotive engine parts: Improved fuel efficiency by reducing friction resistance in oil ■ Various molds: Enhanced resistance to welding and wear ■ Industrial cutting tools: Improved resistance to welding and adhesion (deburring measures) ■ O-rings: Improved sliding properties while maintaining sealing performance We will be exhibiting at the "INTERMOLD Nagoya/Mold Expo Nagoya" held at Port Messe Nagoya from June 19, 2019. *We are currently offering materials summarizing the features and application examples of DLC! For more details, please check the materials available for "PDF Download."

• Surface treatment contract service

Our "DLC Coating" not only offers high wear resistance but also possesses the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, making it widely applicable to cutting tools, molds, automotive parts, sealing materials, and more. We offer a variety of film types that can be selected according to specific challenges, including the hydrogen-free "Genius Coat HA," which reduces friction resistance, and "Genius Coat F," which adapts to the deformation of resin and rubber materials. 【Examples of Applications】 ■ Automotive engine parts: Improved fuel efficiency by reducing friction resistance in oil ■ Various molds: Enhanced resistance to welding and wear ■ Industrial cutting tools: Improved resistance to welding and adhesion (burr prevention) ■ O-rings: Improved sliding properties while maintaining sealing performance 【We will be exhibiting at the 23rd Mechanical Elements Technology Exhibition Tokyo 2019!】 ■ Dates: February 6 (Wednesday) to February 8 (Friday), 2019 ■ Venue: Tokyo Big Sight ■ Booth Number: East 35-24 (East Hall 4) We will showcase various products, including DLC coatings. Please take this opportunity to visit our booth. *We are currently offering materials summarizing the features and application examples of DLC! For more details, please check the materials available for "PDF Download."

• Surface treatment contract service

The "iDS500" is a next-generation arc ion plating device equipped with a newly developed arc evaporation source utilizing magnetic field steering technology, and by enhancing the performance of each component, it enables low-cost, short-cycle coating processes. By housing the vacuum pump inside the cover, the installation environment's quietness is improved. Additionally, by covering the charged parts and wiring of the arc evaporation source with a cover and adding interlocks, safety has also been enhanced. 【Features】 ■ Significant reduction in coating material costs ■ Achieves substantial cycle time reduction ■ Dust prevention measures (optional) ■ Improved quietness and safety with a full cover style ■ Enables low-cost, short-cycle coating processes (compared to our conventional models) *For more details, please refer to the PDF materials or feel free to contact us.

• Surface treatment contract service
• Other processing machines

The "iDS-mini" is a small production and research development machine that significantly reduces coating material costs. The newly developed arc evaporation source has enlarged the cathode material to a size of φ160×t12, and features a unique structure that rotates the magnets to efficiently consume a larger surface area. As a result, the lifespan of the cathode material is extended, and the cost of cathode materials can be reduced to about one-fourth (compared to our conventional products). 【Features】 ■ Equipped with a newly developed arc evaporation source utilizing magnetic field steering ■ Enables low-cost, short-cycle coating processes ■ Unique structure that rotates the magnets (patent pending) ■ Cathode material costs can be reduced to about one-fourth (compared to our conventional products) ■ Achieves significant cycle time reduction *For more details, please refer to the PDF document or feel free to contact us.

• Surface treatment contract service
• Other processing machines

"Genius Coat F" is a DLC with a unique flexible structure that allows for low-temperature processing. Conventional DLCs are widely used as surface treatments to improve lubricity, but their hardness, brittleness, and the heat resistance of the substrate made processing on polymer materials difficult. This technology enables the application of a stretchable DLC coat on polymers such as rubber and resin. 【Features】 ■ Low-temperature process that does not damage polymer substrates ■ Improved lubricity of rubber and prevention of adhesion ■ Enhanced wear resistance of resin *For more details, please refer to the PDF document or feel free to contact us.

• Surface treatment contract service

Our "DLC Coating" combines various characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, and is effective for coating cutting tools, various molds, and automotive and machine parts. You can choose from various types of films tailored to your needs, such as "Genius Coat HA," which reduces friction resistance, "Genius Coat HAX," which excels in surface smoothness, and "Genius Coat F," which conforms to the deformation of resin and rubber materials. We are currently offering materials that summarize application examples and selection criteria. 【Application Examples】 ■ Automotive engine parts: Improved fuel efficiency by reducing friction resistance in oil ■ Various molds: Enhanced resistance to welding and wear ■ Industrial cutting tools: Improved resistance to welding and adhesion (burr prevention) ■ O-rings: Improved sliding properties while maintaining sealing performance *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Surface treatment contract service

Our "DLC Coating" possesses all the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, and is effective in coating cutting tools, various molds, and automotive and machine parts. For example, applying it to automotive engine parts can reduce the coefficient of friction, leading to improved fuel efficiency. We are currently offering a "DLC and Ceramic Coating Application Case Collection" that summarizes detailed application examples and selection criteria! 【Effective for the following applications】 ■ Automotive engine parts: Fuel efficiency improvement through reduced friction resistance in oil ■ Automotive drive components: Vibration and noise reduction through wear reduction ■ Semiconductor mounting parts: Prevention of seizure through lubrication-free operation ■ O-rings: Improved sliding properties while maintaining sealing performance *For more details, please refer to the PDF materials or feel free to contact us.

• Surface treatment contract service

DLC coating is a surface treatment technology that combines all the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation. Japan ITF Corporation offers a variety of DLC film types, including "hydrogen-free" and "for resin and rubber." It is effective in various applications using metals, resins, and rubber, such as improving fuel efficiency in automobiles, enhancing the durability of soft metals, and extending the lifespan of electronic devices. Currently, we are giving away a booklet that clearly explains the features and applications of DLC just by reading it! [Recommended for the following applications] ■ Automotive engine parts: Reduced friction resistance in oil for better fuel efficiency ■ Tools and fittings: Resistance to welding and wear ■ Cutting of metal foils and composite films: Resistance to welding, adhesion, and improved quality (burr prevention) ■ Coating for O-rings and valves: Maintaining sealability while ensuring sliding properties, preventing oil adhesion and sticking *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Surface treatment contract service

"DLC coating" is a surface treatment technology that possesses all the characteristics required for parts that need mechanical relative motion such as rotation, sliding, and reciprocation. It is effective in coatings for cutting tools, various molds, and automotive and machine parts. Japan ITF offers a variety of DLC coatings, including "HT" for automotive parts with excellent dry sliding properties, "F" for coatings on rubber and resin, and hydrogen-free DLC "HA" which is widely used for tools and molds. Currently, we are giving away a booklet that summarizes examples of applications and selection methods that clearly explain how to utilize DLC coatings! Just by reading it, you can understand the features and applications of DLC well. 【Features of DLC Coating】 ■ Hard and smooth ■ Low friction coefficient under non-lubricated conditions ■ Does not wear or damage the counterpart material during sliding (low counterpart aggressiveness) ■ Chemically inert and stable ⇒ does not cause seizure, adhesion, or welding ■ Not affected even in corrosive environments For more details, please request materials or view the PDF data available for download.

• Surface treatment contract service

"DLC coating" is a surface treatment technology that possesses all the necessary characteristics required for parts that require mechanical relative motion such as rotation, sliding, and reciprocation. It is actively used for coating cutting tools, various molds, and automotive and machine parts. Japan ITF offers a variety of DLC coatings, including "HT" for automotive parts with excellent dry sliding properties, "F" which can be coated on rubber and resin, and hydrogen-free DLC "HA" which is widely used for tools and molds. Currently, we are giving away a booklet that summarizes examples of applications and selection methods for utilizing DLC coatings, making it easy to understand the features and uses of DLC just by reading it. 【Features of DLC Coating】 ■ Hard and smooth ■ Low friction coefficient under non-lubricated conditions ■ Does not wear or damage the counterpart material during sliding (low counterpart aggressiveness) ■ Chemically inert and stable ⇒ does not cause seizure, adhesion, or welding ■ Not affected even in corrosive environments For more details, please request materials or view the PDF data available for download.

• Surface treatment contract service

The "DLC Ceramic Coating Application Examples and Selection Examples" from Japan ITF presents the performance, applications, film hardness, and film thickness of coatings in an easy-to-understand table, allowing you to choose the optimal coating for each application. In particular, we provide clear guidance on technologies that contribute to the longevity of molds and the improvement of product quality through coatings applied to molds used in resin molding! *Exclusive for Ipros users! Free points materials are currently being offered! [Contents] ■ What is DLC coating? ■ Characteristics and typical applications of DLC ■ Classification and applications of DLC ■ Examples of mold coating applications ■ Selection examples for press mold coatings ■ Selection examples for resin molding mold coatings ...etc *For more details, please contact us or download the catalog to view.

• Other surface treatment equipment

"DLC coating" is a surface treatment technology that possesses all the characteristics required for parts that need mechanical relative motion such as rotation, sliding, and reciprocation. It is effective for coating cutting tools, various molds, and automotive and machine parts. Currently, we are offering a booklet that summarizes examples of applications and selection methods for utilizing DLC coating, which clearly explains the features and uses of DLC just by reading it. 【Features of DLC Coating】 ■ Hard and smooth ■ Low friction coefficient under non-lubricated conditions ■ Does not wear or damage the counterpart material during sliding (low counterpart aggressiveness) ■ Chemically inert and stable ⇒ does not cause seizure, adhesion, or welding ■ Not affected even in corrosive environments For more details, please request materials or view the PDF data from the download.

• Surface treatment contract service

"DLC coating" is a surface treatment technology that encompasses all the characteristics required for parts that need mechanical relative motion such as rotation, sliding, and reciprocation. It features hardness and smoothness, a low wear coefficient under non-lubricated conditions, and does not cause wear or damage to counterpart materials during sliding, nor does it lead to seizure, adhesion, or welding. It is actively used in coatings for cutting tools, various molds, and automotive and machine parts. Currently, we are offering a collection of case studies summarizing coating examples for automotive and machine parts as a gift! Just by reading it, you can gain a good understanding of the characteristics and applications of DLC. [Recommended for the following applications] ■ Automotive engine parts: Fuel efficiency improvement ■ Automotive drive components: Reduced wear leading to improved vibration and noise reduction ■ Pump components: Prevention of wear due to foreign matter contamination ■ Household hot and cold water mixing faucets: Cleaning due to grease-free operation ■ Semiconductor mounting components: Prevention of seizure under non-lubricated conditions, etc. For more details, please request materials or view the PDF data from the download.

• Other surface treatment equipment

DLC coating is a surface treatment technology that combines all the required characteristics for parts that need mechanical relative motion such as rotation, sliding, and reciprocation, including tools, molds, machine parts, and automotive components. Currently, we are offering a "DLC Coating Application Case Collection." 【Features of DLC Coating】 ■ Hard and smooth ■ Low friction coefficient under non-lubricated conditions ■ Does not wear or damage the counterpart material during sliding (low counterpart aggressiveness) ■ Chemically inert and stable ⇒ does not cause seizure, adhesion, or welding ■ Not affected even in corrosive environments *For more details, please request materials or view the PDF data available for download.

• Surface treatment contract service

DLC is a carbon thin film coating with high hardness, excellent wear resistance, and superior sliding properties, second only to diamond. It can be used for a long time on mechanical sliding parts, automotive components, molds, cutting tools, and more. At Japan ITF, we offer DLC with different characteristics tailored to various applications. You are sure to find the perfect DLC that meets your company's needs.

• Surface treatment contract service

Utilizing our technological expertise, experience, and know-how as a pioneer in ceramic coating, we provide comprehensive engineering and coating solutions for ceramic coatings, taking into account the purpose, shape, material, and other factors, to meet our customers' diverse needs.

• Surface treatment contract service

DLC is a coating that boasts high hardness, low friction, and excellent anti-seizing properties. However, there were limitations in achieving uniform coating on internal surfaces and complex-shaped components. Our company has developed a new coating process that allows for good adhesion and uniform coating at mass production levels, and we have launched a high-adhesion DLC called "Genius Coat HP" using this process.

• Other surface treatment equipment

TCX is a coating that excels in high hardness, low friction, and resistance to seizure. It has a high-hardness silver TiCN on the surface, and through multilayering, it controls internal stress, resulting in a highly reliable coating with excellent resistance to peeling and chipping.

• Other surface treatment equipment

DLC is a coating that has high hardness, low friction, and excellent anti-seizure properties. Our company offers a high-hardness DLC called "Genius Coat HA Clear," which uses our unique hydrogen-free DLC coating technology and excels in wear resistance, low friction, and prevention of welding and seizure for cutting tools and molds.

• Other surface treatment equipment

DLC is a coating that has high hardness, low friction, and excellent anti-seizing properties. Our company offers a hydrogen-free DLC coating called "Genius Coat HA," which has excellent sliding properties in oil, using our unique PVD process for machine parts.

• Other surface treatment equipment

DLC is a film suitable for sliding components due to its low friction and chemically inert properties, but custom design of processes and structures tailored to the shape and usage environment is essential to achieve optimal performance in various operating conditions. We offer custom-designed tailor-made DLC "Genius Coat HT, HR" using our long-developed plasma CVD + PVD hybrid processing technology.

• Other surface treatment equipment

Molds require various characteristics depending on their usage environment and molding methods. Our company offers a variety of coatings that provide a balanced set of characteristics required for different molds, utilizing our unique multilayer coating technology based on CrN, which has excellent corrosion resistance.

• Other surface treatment equipment

TiAlN is a standard titanium-based nitride film that combines high hardness and heat resistance. Our company offers a coating called "Genius Coat TiA," which is an evolved version of TiAlN.

• Other surface treatment equipment

DLC is a unique coating film that excels in wear resistance, low friction, and low aggressiveness towards counterparts, and it is gaining attention as a surface treatment for various sliding components. As a pioneer involved in the development and production of DLC since our founding, we offer our own unique DLC that leverages our technological expertise and track record. We design, propose, and provide various DLCs tailored to the substrate and application.

• Other surface treatment equipment

Chromium nitride films are widely used as a surface treatment with corrosion resistance for molds and machine parts. Our company offers a unique structure of films that incorporates chromium nitride as a base and employs ultra-multilayer coating technology to provide heat resistance, anti-seizing properties, and crack propagation resistance.

• Other surface treatment equipment

Titanium-based nitride films are widely used as a common wear-resistant surface treatment. Our company offers seven types of standard titanium-based films to accommodate various applications, purposes, and usage environments.

• Other surface treatment equipment

This is a DLC (Diamond-Like Carbon) coating for mechanical parts with excellent sliding characteristics in oil. It has high hardness, low friction, and outstanding seizure resistance. 【Features】 ◆ Improved wear resistance with hardness second only to diamond ◆ High adhesion and reliability that meet the durability requirements of automotive parts ◆ Effective in reducing friction resistance under lubrication

• Surface treatment contract service

Traditionally, DLC (diamond-like carbon) has been difficult to process onto polymer materials due to its hardness, brittleness, and the heat resistance of the substrate. Our company offers a DLC coating that can be processed onto polymer materials using a low-temperature process.

• Surface treatment contract service