木田精工 List of Products and Services

The post-processing equipment developed by our company has significantly increased processing speed compared to previous devices with a takt time of 30 seconds. Additionally, by adopting an elevator system, it can perform processing efficiently, greatly increasing the amount processed per unit time. Being a compact processing device, it is ideal for post-processing of small lots with a variety of products.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The post-processing chemical supply device developed by our company makes it easy to perform the labor-intensive and hazardous chemical supply tasks that were traditionally carried out by skilled technicians. When combined with our developed automatic chemical analysis device, it can supply the appropriate amount of chemicals in real-time, reducing the burden on workers and shortening the work time.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The semi-automatic general-purpose plating device "Prelude" developed by our company is a high-speed plating device capable of performing processes such as cleaning and plating on the entire surface of the workpiece. Therefore, it does not leave behind any marks from jigs, which has been a conventional issue. The dedicated jigs can flexibly accommodate the shape of the workpiece. Thanks to innovations in the device structure, the amount of chemicals taken out is dramatically reduced compared to conventional products, lowering chemical costs. The entire device is covered, preventing the emission of harmful gases into the working environment.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The zinc elevator-type rack plating device developed by our company has significantly increased processing speed compared to previous devices with a takt time of 30 seconds. Additionally, by adopting an elevator system, it allows for efficient processing, greatly increasing the amount processed per unit of time. Being a compact processing device, it is ideal for post-processing of small lots with a variety of products. ★ Short takt time The usual takt time of 3 minutes has been reduced to 30 seconds, dramatically reducing post-processing labor. ★ Elevator system By adopting an elevator system, we have achieved efficient processing and increased the amount processed per unit of time. ★ Suitable for small lots with a variety of products As a compact processing device, it is optimal for post-processing of small lots with a variety of products.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The chemical management system developed by our company can automatically manage the concentration of zinc and caustic soda in the zincate bath and perform concentration adjustment tasks. Additionally, the replenishment of chemicals such as gloss agents can also be done automatically. These tasks, which were traditionally very labor-intensive, are now fully automated, dramatically reducing the burden on workers. ★ Caustic Soda Dedicated Replenishment Device The concentration management is performed by a chemical automatic analysis device, which automatically replenishes the caustic soda needed for the zincate bath. ★ Automatic Zinc Concentration Adjustment The concentration management is performed by a chemical automatic analysis device, which also automatically adjusts the zinc concentration in real-time. ★ Stable Quality Since concentration management and chemical replenishment are fully automated, stable processing is possible. ★ Safe Working Conditions The safety of operations is ensured as hazardous chemicals do not need to be handled manually during concentration measurement and chemical replenishment.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The long barrel developed by our company is highly efficient, making it possible to handle items that were previously not cost-effective. Additionally, its excellent drainage structure has eliminated unnecessary chemical carryover. With a track record of barrels as long as 8 meters, which are among the largest in the world, it is an indispensable barrel for plating large standard-sized items. ★ High-efficiency plating Even with large-sized items, high-efficiency plating is possible, achieving a reduction in plating costs. ★ Reduction of chemical carryover The barrel has excellent drainage, resulting in no unnecessary chemical carryover. ★ Capable of handling large standard-sized items It is now possible to plate large standard-sized items such as pipes, fully threaded rods, shafts, and construction hardware, which were previously challenging for conventional plating processes.

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• Other semiconductor manufacturing equipment

The dissolving tank specifically developed for zinc plating by our company shortens the zinc dissolution time and can accommodate concentration changes in a short period. Concentration management can be performed independently for each tank, allowing for frequent concentration management and adjustments. Additionally, the replenishment of zinc plates has become very easy, and since the dissolving tank is sealed, corrosive gases that can harm health and accelerate the aging of buildings do not escape to the outside. ★ Acceleration of Zinc Dissolution Rate The zinc dissolution time is shortened, allowing for rapid replenishment of ionized solutions, which enables quick concentration changes. ★ Prevention of Harmful Gas Emission Harmful gases that negatively affect the respiratory system generated in the dissolving tank are shut out, providing a comfortable working environment for operators and preventing health deterioration. It also prevents the acceleration of aging of equipment and factories due to corrosive gases. ★ Simplification of Zinc Plate Replenishment The previously difficult task of replenishing zinc plates has become very easy. ★ Simple and High-Precision Zinc Concentration Management Zinc concentration management can be performed for each tank, making detailed concentration management easy. ★ Easy Cleaning Tasks The cleaning tasks for the bath, which were previously difficult, have become simple.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The automatic analysis device for plating chemicals developed by our company has achieved automatic concentration management of zinc and caustic soda. This allows anyone to easily manage the concentration of the plating bath, a task that previously required skilled operators. It records concentration transitions on paper in real-time. It comes with an alarm system, is easy to maintain, and is very convenient. ★ Automatic concentration management of zinc and caustic soda Previously, concentration management was done manually as needed, but now it can be done automatically. ★ Real-time log management Concentration transitions are recorded on paper at all times, allowing for monitoring through numerical values. ★ Equipped with an alarm system The device mechanism is simple, making maintenance easy. ★ Easy maintenance Concentration management of zinc can be done for each tank, allowing for detailed concentration management to be easily achieved. ★ No need for skilled technicians Plating concentration management was previously handled by skilled plating technicians, but the operation is simple enough for beginners to manage. ★ Automatic replenishment of caustic soda (optional) It is possible to automatically replenish caustic soda based on the data analyzed automatically.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The continuous baking-type zinc plating equipment developed by our company is very convenient as it comes standard with a baking device. Additionally, the baking device can automatically load and process materials, eliminating the need for manual loading and reducing the overall processing time. Furthermore, by adopting a carrier system, efficient processing can be achieved, significantly increasing the amount processed per unit of time.

• Other processing machines
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• Other semiconductor manufacturing equipment

The chemical supply device developed by our company makes it easy to perform the labor-intensive and hazardous chemical supply tasks that were traditionally carried out by skilled technicians. When combined with our developed automatic chemical analysis device, it allows for real-time supply of the appropriate amount of chemicals, reducing the burden on workers and shortening work time. ★ Easy pH management Since it allows for the appropriate amount of supply, pH management is easy. ★ Real-time supply By combining it with our developed automatic chemical analysis device, real-time supply is possible. ★ Stable quality Since it allows for the appropriate amount of supply, stable processing can be achieved. ★ Safe working conditions The safety of the work is ensured as hazardous chemicals do not need to be handled manually during concentration measurement and chemical supply.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The zinc elevator-type barrel plating device developed by our company has significantly increased processing speed compared to previous devices with a takt time of 30 seconds. By adopting an elevator system, it allows for efficient processing, greatly increasing the amount processed per unit time. Being a compact processing device, it is ideal for post-processing of small lots with a variety of products. ★ Short takt time The usual takt time of 3 minutes has been reduced to 30 seconds, dramatically reducing the labor required for post-processing. ★ Elevator system By adopting an elevator system, we have achieved efficient processing and increased the amount processed per unit time. ★ Suitable for small lots with a variety of products As a compact processing device, it is optimal for post-processing of small lots with a variety of products.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The chemical management system for pre-treatment developed by our company automatically manages the concentrations of various chemical baths in the plating pre-treatment process and automatically replenishes the necessary chemicals based on the management data. Traditionally, concentration management and chemical replenishment were very labor-intensive tasks handled manually, but this system automates everything, dramatically reducing the burden on workers. ★ Easy Concentration Management With the automatic analysis device for appropriate chemicals, concentration management that previously required skilled technicians can now be performed even by beginners. ★ Real-Time Chemical Replenishment While the conventional system used a quantitative replenishment method, this system replenishes only the necessary amount in real-time monitoring. ★ Stable Quality Since concentration management and chemical replenishment are fully automated, stable processing is possible. ★ Safe Working Conditions By eliminating the need for manual handling of hazardous chemicals during concentration measurement and replenishment, the safety of operations is ensured.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The rotary baking device developed by our company, Move Sky, has significantly reduced the installation area due to its vertical furnace structure. The partition walls between each stage have enabled a reduction in heating time, improved temperature distribution, and enhanced thermal efficiency. Additionally, there are fewer transport issues compared to conventional types, and the loading and unloading process can be easily combined with the production line. ★ Significant reduction in installation space The vertical furnace structure has greatly minimized the installation area. ★ Reduced heating time, improved temperature distribution, and enhanced thermal efficiency With partition walls in each stage and a flue-type design, heating time has been shortened, improving thermal utilization efficiency by 30%. ★ Unified loading and unloading points, reduced transport issues By unifying the loading and unloading points, transport issues have been significantly reduced compared to conventional types. It is also possible to combine with the production line.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The zinc carrier-type barrel plating device developed by our company has significantly increased processing speed compared to previous devices with a tact time of 30 seconds. Additionally, by adopting a carrier method, we can efficiently process and greatly increase the amount handled per unit time. Being a compact processing device, it is ideal for post-processing of small lots with a variety of products. ★ Short tact time The usual tact time of 3 minutes has been reduced to 30 seconds. This dramatically reduces the post-processing labor hours. ★ Carrier method By adopting the carrier method, we have achieved efficient processing and increased the amount handled per unit time. ★ Suitable for small lots with a variety of products As a compact processing device, it is optimal for post-processing of small lots with a variety of products.

• Other processing machines
• Other surface treatment equipment
• Other semiconductor manufacturing equipment

The new type of barrel developed by our company offers exceptional cost performance. It is a groundbreaking product that significantly reduces maintenance time and environmental impact, unlike any previous barrels. ★ Halving the amount of chemicals used The circulation efficiency is improved with fine slits that have a 40% opening rate, reducing the amount of chemicals used by half compared to conventional barrels. ★ Improved plating deposition efficiency, reduced plating film formation time, and significant reduction in electricity costs With a 40% opening rate compared to conventional barrels, plating deposition efficiency is enhanced, and plating film formation time is shortened. Additionally, electricity efficiency is improved, leading to reduced power consumption. These two benefits result in a significant reduction in electricity costs. ★ Improved heat resistance Conventional barrels made of PVC material had issues melting at plating temperatures above 60°C. The stud barrel, made of PP material, can be used at plating temperatures of 90 to 100°C. ★ Reduced barrel maintenance costs and time In conventional barrels, maintenance such as welding was required in case of partial damage, but the stud barrel, with its many thin stud panels, allows for low-cost and quick maintenance. ★ Reduced environmental impact The reduction in chemical usage dramatically decreases the amount of waste liquid and waste liquid treatment costs, addressing environmental issues effectively.

• Casting Machine
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• Other semiconductor manufacturing equipment