コスモシステム List of Products and Services

This is a welding technology that achieves high welding strength and a clean finish without any burrs in a short time through non-contact infrared heating. 【Features】 ■ Increases productivity and reliability of resin welding Since only the areas exposed to light can be melted without contact, there is no thermal impact on other areas, and no heater resin adhesion. ■ No damage to the interior of the workpiece By masking, infrared light is irradiated only on the welding line for melting, ensuring no thermal impact on components such as substrates, motors, or resin gears inside the resin workpiece. ■ No impact from welding burrs Since the welding area is completely melted, even if burrs appear on the surface, they do not fall off, resulting in a clean shape. Welding without producing burrs is also possible with a burr trap. ■ Complete airtight welding even for difficult-to-weld resin materials High melting point resin materials are completely melted before welding, achieving welding strength close to the base material strength and ensuring complete airtight welding. A wide range of welding conditions can be realized. ■ Minimal influence from warping or dimensional variations of the workpiece, allowing for 3D shape welding lines By adjusting the output of the infrared light separately for the melting areas, it is possible to uniformly melt the entire welding line at once and apply pressure, enabling melt replacement welding. ■ No restrictions on the color of the resin workpiece Complete welding is possible even with combinations of workpieces of different colors, such as transparent, white, and black.

• Welding Machine

The "e-Press Series" digitally controls the position and descent speed of the horn with high precision during the welding cycle, achieving pressure control that was impossible with conventional cylinder pressure methods. Stable production is now possible even for applications with narrow condition ranges. 【Features】 ■ Complete numerical management of pressure, speed, and distance ■ Two-stage welding speed setting ■ Two-stage welding distance setting ■ High precision welding distance control (+0.008mm) ■ Built-in optical linear encoder ■ Digital force trigger *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine

The "Infrared Riveting Device" quickly and efficiently performs riveting of resin bosses by focusing infrared light. Although it is called infrared riveting, it does not heat and melt the resin using a heat source that generates infrared; rather, the key feature of this technology is that it heats by focusing light. Since it does not apply vibrations like ultrasonic riveting, there is no concern about damaging the components. Additionally, it does not require unnecessary time or electricity for preheating, which helps keep running costs low. 【Features】 ■ Non-contact heating for a clean finish ■ Minimal damage to the workpiece ■ No stringing and fast cycle times ■ Low power consumption ■ Individual control for each riveting point ■ No need for a separate clamping mechanism *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The "MW-SERVO Series" is an ultrasonic metal bonding machine that employs a servo motor in the pressurization mechanism, enabling ultra-precise control at the micron level. It achieves control resolution and repeatability that cannot be realized with air cylinders, making it ideal for bonding thin foils and delicate small parts. 【Features】 - Position control at the micron level during oscillation stop and cooling completion - Adjustable descent speed during oscillation - Amplitude switching function during oscillation - Maximum load of 4kN, suitable for applications requiring high loads such as copper wires and plates - In addition to position control, constant load control is also possible through torque control functionality *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The "Plastic Non-Contact Heat Welding Device" is a heat welding machine that melts and welds without making contact between the heating plate and the resin welding area using high heat. The non-contact heat welding machine is effective for resin materials and thin work shapes that cannot achieve good welding conditions due to stringing or carbonization, which are issues with conventional heat plate welding machines that make contact. Thanks to its unique heating method, the heater temperature can reach high temperatures of 100 to 950°C, melting the welding surface in a short time while preventing oxidation of the work surface, and welding before the melt state cools down. 【Product Lineup】 ■ Horizontal Drive Servo Non-Contact Heat Plate Welding Machine ■ Compact Dual Non-Contact Heat Plate Welding Machine *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

GX series ultrasonic generator that aligns frequencies of 15KHz, 20KHz, 30KHz, and 40KHz, providing outputs from 500 to 4500W according to needs. ■ Ultrasonic control of time, dimensions, energy, and amplitude with responsive digital control ■ Basic features - High-response auto-tuning (patented) - Soft start function - Load cell type pressure sensor function - Computer output RS232C serial port output - Good/bad weld alarm signal output - Digital power control variable from 20% to 100% - Frequency and output counter display - Load regulation constant voltage function *For details, please contact us.

• Ultrasonic Oscillator

The "Spin Welder" is a device that uses a high-precision pressurization method with excellent response, applying pressure to the lower workpiece while rotating the upper workpiece, generating frictional heat to melt and weld the resin. It can achieve high airtightness and weld strength close to the base material for cylindrical welding shapes, from large to small products. By adopting advanced servo-driven and hydraulic pressurization methods, it ensures welding stability and precise finishing. 【Features】 ■ High-strength and high airtightness welding of cylindrical shapes from large to small ■ Well-equipped *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine

We would like to introduce our "15KHz Ultrasonic Welder" that we handle. By combining it with a converter, it generates industry-leading vibration output, allowing for precise welding of large products with high strength. We provide a welding process suitable for hard-to-melt resins and soft materials, as well as products with a long distance from the horn surface to the welding surface, which have been difficult to weld until now. 【Features】 ■ Precise welding of large products with high strength ■ Well-equipped *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

Achieve stable measurements and reliable OK/NG judgments, significantly reducing leak test time! A dedicated leak tester developed from technology for welding plastics. ■ Effective for all large and small three-dimensional workpieces, improving the reliability of the leak test process ■ Positive and negative pressure methods ■ Built-in electro-pneumatic regulator ■ Maximum pressure of 0.6 MPa ■ Differential pressure resolution of 0.001 Pa *For more details, please contact us.

• Other measurement, recording and measuring instruments

A cutting device that significantly enhances the cutting operation by fixing a dedicated blade to an ultrasonic vibrating body that vibrates 20,000 to 40,000 times per second and causes the blade to vibrate finely. 【Features】 - By applying the ultrasonic vibrating blade to plastic, the resin heats up at the molecular level, allowing for smooth melting and cutting. - The finely vibrating blade of the ultrasonic cutter reduces the cutting load, enabling precise cutting of hard resins, films, and soft materials or rubber products without distorting their shape and without the workpiece sticking to the blade. - Ultrasonic frequency types of 20 kHz and 40 kHz. - Workpiece rotating cutting mechanism. - Two-axis servo drive control. - Cutting accuracy of ±0.1 mm. - Automatic suction mechanism for cutting debris. - Touch screen operation panel. *For more details, please contact us.

• Plastic processing machines (cutting and rolling)

Large products are welded with high strength and high airtightness, and since they are manufactured domestically, they can accommodate special specifications! 【Features】 ■ A vibration welding machine that uses a high-precision, responsive hydraulic press to apply pressure to the lower workpiece while vibrating the upper workpiece at a rate of 200 times per second, generating frictional heat to melt the resin surfaces and weld the upper and lower workpieces together. ■ Capable of welding large and complex-shaped workpieces with high strength, and can also weld multiple small workpieces simultaneously. ■ Equipped with a digital control electromagnetic vibration drive system. ■ Thanks to a unique automatic frequency tracking function, the machine performs auto-tuning every 1 Hz during welding, ensuring stable welding at the optimal frequency at all times (patented). ■ The vibration welder developed by Cosmo System is manufactured domestically, allowing for high-response full auto-tuning, a Japanese touch panel, customized jig table dimensions, stroke amounts, and jig XY movements, enabling the design and production of specialized vibration welders tailored to your needs. For more details, please download the catalog or contact us.

• Welding Machine

The "SONIICS H500 Series" is a compact, lightweight, and easy-to-use ultrasonic handheld welder. Despite its compact size, it offers a robust 500W, making it ideal for riveting and spot welding. Cosmo System has established a testing room to provide various welding tests, technical comments, and data collection for different welding methods. Our specialized technicians will provide comments on welding shapes and methods tailored to your welding products, so please feel free to consult with us. 【Features (Excerpt)】 ■ Achieves responsive oscillation with a microprocessor ■ Digital timer control ■ Energy control (Type E only) ■ Digital amplitude control ■ Auto-tuning function ■ Soft start function * For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine

Heat riveting device that instantly rivets bosses with a special heater and pressurization mechanism, cools instantly, and fixes the workpiece. 【Features】 ■ Capable of uniform simultaneous riveting of multiple bosses for workpieces ranging from large to small and complex three-dimensional shapes. ■ Supports low-volume, diverse production lines with jig exchange considering setup efficiency. ■ Each heater temperature is digitally controlled to ±1°C through PID temperature control. ■ Stroke can be adjusted with the head height adjustment mechanism. ■ Maximum pressurization of 1.5 tons can be freely selected due to the high-rigidity frame. ■ Built-in hydro-checker allows for stable and reliable riveting with high-speed cycles or low speeds, including deceleration just before riveting. For more details, please contact us.

• Welding Machine

High-speed and precise welding of small products using precise ultrasonic vibrations and a fine pressure mechanism. 【Features】 ■ High-speed and precise welding of small products using precise ultrasonic vibrations and a fine pressure mechanism. ■ During ultrasonic welding, it can weld products with embedded electronic circuits, electrical components, semiconductors, and liquid crystal elements without damaging them, responding quickly to ultrasonic welding. ■ For more details, please download the catalog or contact us.

• Welding Machine

【Features】 ■ High-strength welding of products in various sizes with total precision ■ A low-cost type with an oscillation circuit built into the press mechanism, and a high-performance separate generator offer a wide variety of options to meet diverse needs.

• Welding Machine

The Cosmos System's ultrasonic food cutter achieves otherworldly cuts with its unique high-output ultrasound. With high-output ultrasound, food adhesion to the blade is significantly reduced. It cuts on a conveyor and allows for uniform pitch separation as well. In addition to selling ultrasonic heads, we also manufacture automatic pitch feeding cutting devices ranging from small to large sizes. 【Features】 ■ Affordable small automatic pitch feeding ultrasonic cutting devices for local pastry shops ■ Large pitch feeding dough cutting and uniform separation devices for factory lines ■ Achieves beautiful food cuts at high speed and continuously *For more details, please refer to the PDF materials or feel free to contact us.

• Food Cutting Equipment

We would like to introduce our "Ultrasonic Welder Dedicated Kit" that we handle. You can choose specifications tailored to your automatic machine, allowing for cost reduction. Additionally, a single ultrasonic oscillator can switch between multiple horns in sequence, enabling further cost savings. Please feel free to contact us when you need assistance. 【Features】 ■ Stack that connects the converter, booster, and horn ■ Oscillator unit that can be integrated into the control panel *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

Plastic Welding, Ultrasonic Welding, Metal Welding Processing Manufacturer Cosmo System Company Comprehensive Catalog ■Contents■ ■Ultrasonic Welding Machine (Ultrasonic Welder) ■Ultrasonic Metal Welder (Ultrasonic Metal Welding Machine) ■Vibration Welding Machine (Vibration Welder) ■Spin Welding Machine (Spin Welder) ■Ultrasonic Food Cutter ■Hot Plate Welding Machine (Hot Plate Welder) ■Non-Contact Welding Machine (No Contact Hot Plate Welder) ■Ultrasonic Cutting Device ■Ultrasonic Handy Welder (Handheld Type) ■Leak Tester Machine ■Heat Staking Machine ■Jigs and Tools ■Cosmo System Company seeks infinite possibilities in plastic welding, ultrasonic welding, and metal welding, providing joining machines tailored to meet needs. *For more details, please download the catalog or contact us.*

• Welding Machine

The industry's first welding control with intelligence has been realized. We have developed an ultrasonic welder equipped with a fully digitized servo press. The pressure applied by the high-performance servo motor achieves a high level of precision and repeatability, demonstrating its power in welding electronic components and medical parts.

• Resin processing machine

Our company has developed a fully digitalized servo press as an ultrasonic welder. Ultrasonic welding requires micron-level high responsiveness for pressure application, but our unique control circuit utilizing the servo press enables precise ultrasonic welding. The smooth operation of the ultrasonic welder servo press digitizes speed control during ultrasonic welding, allowing us to suppress the previously unavoidable clouding phenomenon and ensuring stable ultrasonic welding with high strength and high airtightness at accurate welding sizes. 【Product Lineup】 ■ 20KHz Ultrasonic Servo Welder ■ 40KHz Ultrasonic Servo Welder ■ Servo Press Ultrasonic Welder *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine

Using technology accumulated from the unique experience of Cosmo System, we design and manufacture tools tailored to products such as ultrasonic welding, vibration welding, heat plate welding, spin welding, heat staking, and leak testers, in shapes that maximize the performance of each welding machine! We consistently conduct meticulous vibration and thermal analyses, taking durability into account, and produce tools with high precision and low load. For ultrasonic and vibration welding machines, we perform simulations using the latest vibration analysis equipment to precisely process stable vibrating bodies. We also select the amplitude required for vibration from our unique technology, providing tools that achieve stable welding. Complex three-dimensional shapes of workpieces are perfectly matched to products through the exchange of IGES data. For heat welding machine tools, we simulate hot plates through our unique temperature analysis and provide three-dimensional heater shapes with stable temperature distribution. To enhance the strength and durability of each tool, we offer surface treatments using various technologies accumulated from our unique data, such as HRC plating, chika processing, DG processing, and Teflon coating. For more details, please contact us.

• Other cutting tools

The "plastic heat plate welding device" is a product that melts the workpieces by bringing the heat plates into contact with the upper and lower workpieces, and performs welding by applying pressure to the upper and lower workpieces before the melted state cools down. Heat plate welding machines can weld complex three-dimensional shapes with high strength and high airtightness, ranging from large automotive tail lights, fuel tanks, resin pallets, oil tanks, to various other types of tanks, including small items. We cater to various needs with a wide range of standard machines, both small and large, as well as special specifications that utilize hydraulic or servo drive systems. 【Product Lineup】 ■ Large Standard Model ■ Large Servo Pressure Type Heat Plate Welding Device ■ Dual Heat Plate Welding Device ■ Small Heat Plate Welding Machine *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The "SONICS-MW Series" is an ultrasonic metal welding machine that achieves high response and precise control of ultrasonic output without loss, enabling extraordinary metal bonding through variable output during joining and motor pressure application. The ultrasonic oscillator is available in five frequencies: 15, 20, 30, 35, and 40 kHz, and supports a wide range of ultrasonic output from 500 to 4500 W, accommodating various metal bonding applications. 【Features】 ■ A low-cost running type based on an ultrasonic horn with a mainstream exchangeable tip system ■ High-pressure bonding is possible due to the unique ultrasonic horn function, with no distortion loss from high pressure ■ 1μm precision dimensional control using a linear encoder ■ Precise pressure control through servo motor pressure application and pneumatic control cylinder pressure application ■ Capable of bonding large components and dissimilar metals with various high-output ultrasonic machines ■ Suitable for bonding metal foils such as multilayer aluminum foil and copper foil due to diverse ultrasonic frequencies ■ Precise control of ultrasonic output enables stable airtight bonding, such as sealing copper pipes *For more details, please refer to the PDF documentation or feel free to contact us.

• Welding Machine