CHAMPION CORPORATION List of Products and Services

Our custom parts for press molds are fully processed, including lapping and surface treatment. Round punches challenge short delivery times for IC lead frames and connector molds. Small diameter round punches are one of our specialties. Additionally, for square punches, we are tackling various methods such as vertical grinding, lapping, coating, and extending mold life. Please feel free to contact us when you need our services. 【Features】 ■ Fully processed, including lapping and surface treatment ■ Square Punches - Challenging various methods such as vertical grinding, lapping, coating, and extending mold life ■ Round Punches - Challenging short delivery times for IC lead frames and connector molds *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract
• Contract manufacturing

We would like to introduce our custom products for plastic molds. We accommodate high-precision mold components such as tapered screws, multi-thread screws (6 threads), and R-shaped screw bottoms. The screw shapes of core pins are finished by grinding. Additionally, we process high-precision connector-related parts in a compact size with micron tolerances. If you provide CAD data for the 3D shapes of pin tips, we can manufacture them accordingly. Even if you have no previous usage experience, please feel free to consult us. 【Features】 ■ Screw grinding processing ・Accommodates high-precision mold components ■ Molding and polishing processing ・Processes high-precision connector-related parts in a compact size with micron tolerances ■ Manufacturing possible with provided CAD data ■ Capable of handling various materials *For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts
• Processing Contract
• Contract manufacturing

In the field of precision metal parts related to "semiconductors and pressing," we handle pots, plungers, punches, scrapers, and cutting tools. For pots, we have achieved a cylindrical grinding precision of 0.56 microns by manufacturing dedicated jigs. Please consider our pots with inner diameter mirror finish processing. For plungers, we can accommodate both carbide and steel options. You can also rely on us for parts related to cutting tools and jigs. 【Product Lineup】 ○ Pots ○ Plungers ○ Punches ○ Scrapers ○ Cutting tools For more details, please contact us or download the catalog.

• Processing Contract
• Contract manufacturing
• Other semiconductors

Our company can accommodate ultra-hard components such as pot plungers. As the demand for quality increases, we have received positive feedback from many domestic semiconductor manufacturing equipment manufacturers. Additionally, we can fully process round and square gate pieces. We are capable of mass production with high quality. We can also respond to short lead times for small lot custom products. Please contact us when you need assistance. 【Features】 ■ Accommodates ultra-hard components such as pot plungers ■ Capable of fully processing round and square gate pieces ■ Can achieve mass production with high quality ■ Short lead times available for small lot custom products *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract
• Contract manufacturing

This catalog is the product catalog of NEW SANKYO TOOL. It features a variety of products including the carbide end mill "HS2RB series" for pre-hardened steel, the carbide end mill "AL2LE series" for aluminum, and the carbide end mill "HP4SQ series" for stainless steel. Additionally, recommended cutting conditions are also provided. Please use this for selecting products. 【Contents】 ■ For pre-hardened steel ■ For aluminum ■ For stainless steel ■ For general steel *For more details, please refer to the PDF document or feel free to contact us.

• End Mills

The "core pin" is a precision metal part capable of machining cooling holes and cooling holes for jet cooling. For narrow cooling holes, machining is done using a wire electrical discharge machine. It is also possible to process jet cooling holes with a diameter of Φ2 and a depth of 250. Additionally, if necessary, we can accommodate vertical polishing to enhance release properties through PVD, PCVD coating, TD treatment, and DLC treatment. If you have any concerns regarding the lifespan of core pins, please feel free to consult us. 【Features】 ■ Capable of machining cooling holes and cooling holes for jet cooling ■ Narrow cooling holes are machined using a wire electrical discharge machine ■ Jet cooling holes with a diameter of Φ2 and a depth of 250 can also be processed ■ Careful attention is paid to the SR part at the end to prevent cracks ■ Compatible with various coatings *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig
• Processing Contract
• Contract manufacturing

We would like to introduce our custom products for plastic molds. We cater to high-precision mold components such as tapered screws, multi-thread screws (6 threads), and R-shaped screw bottoms. The screw shapes of core pins are finished through grinding. Additionally, we process high-precision components related to miniaturized connectors with micron tolerances. If you provide CAD data for the 3D shapes of pin tips, we can accommodate production. Even if you have no prior usage experience, please feel free to consult us. 【Features】 ■ Screw grinding processing - Supports high-precision mold components ■ Molding and polishing processing - Processes high-precision components related to miniaturized connectors with micron tolerances ■ Production possible with provided CAD data ■ Capable of handling various materials *For more details, please refer to the PDF materials or feel free to contact us.

• Plastic Mould
• Contract manufacturing

We respond to the necessary parts for die-casting molds with full processing in a short delivery time. Simple-shaped ejector pins can be provided at a low price and with a short delivery time. We handle everything from water hole processing to various coatings. Additionally, we manufacture irregularly shaped pins that are close to three-dimensional shapes using machining and electrical discharge machining. For runner sleeves and diverters, we can provide full processing or process them up to your desired stage. 【Features】 ■ Ejector Pins - Available at a low price and with a short delivery time - Full processing from water hole machining to various coatings ■ Irregularly Shaped Pins - Manufacture irregularly shaped pins close to three-dimensional shapes ■ Runner Sleeves and Diverters - Full processing or processing up to your desired stage *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract
• Contract manufacturing

In precision metal parts "electrodes," we support EROWA, EWC electrodes (replication processing), machining electrodes, round electrodes, and more. We accept the production of electrodes from 3D data, and can accommodate x_t, iges, and stp formats. With EROWA, discharge machining using the EROWA SYSTEM is possible. Machining electrodes are irregularly shaped electrodes made using a machining center. We provide electrodes that are cut according to the paths generated from the 3D data you provide. Round electrodes, electrodes made based on lathe processing, and even fine items that are difficult to process on a lathe can be manufactured. 【Product Lineup】 ○ EROWA ○ EWC electrodes (replication processing) ○ Machining electrodes ○ Round electrodes For more details, please contact us or download the catalog.

• Processing Contract
• Contract manufacturing
• Other electronic parts

Champion Industry's "Cooling Champ" is a pipe that allows cooling to be introduced into thin ejector pins that previously could not accommodate cooling. It can be installed with a minimum cooling hole diameter of φ2. The outer pipe can be selected from two types: screw and O-ring, allowing for optimal installation according to the application. Available in a standard type "CH-C" and a rotating type "CH-R." It can be ordered simultaneously with cooling fine hole ejector pins. 【Features】 ■ Can be installed with a minimum cooling hole diameter of φ2 ■ Installation method can be selected between screw and O-ring ■ Can be ordered simultaneously with cooling fine hole ejector pins *For more details, please refer to the catalog or feel free to contact us.

• Cooling system

Champion Industry's "Cooling Champ" is a pipe that allows for cooling to be introduced into thin ejector pins that previously could not accommodate cooling. It can be installed with a minimum cooling hole diameter of φ2. The outer pipe can be selected from two types: screw and O-ring, allowing for optimal installation according to the application. Two new types have been introduced: the "Super Compact Type," which has a smaller insertion section, and the "Individual Rotation Type," where the insertion sections can rotate individually. 【Features】 ■ Installable with a minimum cooling hole diameter of φ2 ■ Choice of installation method using screws or O-rings ■ Can be ordered simultaneously with cooling fine-hole ejector pins ■ "Super Compact Type" with a smaller insertion section ■ "Individual Rotation Type" with rotatable insertion sections *For more details, please refer to the catalog or feel free to contact us.

• Cooling system

Are you struggling with the rising costs of ultra-hard end mills? Our company handles products from the cutting tool manufacturer NEW SANKYO TOOL. With NEW SANKYO TOOL's end mills, cost reduction for tools is achievable. We sell all products at low prices thanks to our unique supply routes and development system. Additionally, we offer a wide variety of products tailored to different machining forms, catering to various applications. 【Features】 ■ Base material is made in Germany, Europe ■ Original coating based on AlCr ■ The SUPER-PH series can cut up to HRC55 ■ For diameters of Φ6 and above, we also have flat tools with uneven leads *For more details, please refer to the PDF document or feel free to contact us.

• End Mills
• Milling

Champion Industry's "Cooling Champ" is a pipe that allows cooling to be introduced into thin core pins that previously could not accommodate cooling. It can be installed with a minimum cooling hole diameter of φ2. The outer pipe can be selected from two types: screw and O-ring, allowing for optimal installation methods based on application. We offer a standard type "CH-C" and a rotating type "CH-R" in our lineup. It can be ordered simultaneously with cooling fine-hole core pins. 【Features】 ■ Can be installed with a minimum cooling hole diameter of φ2 ■ Installation method can be selected between screw and O-ring ■ Can be ordered simultaneously with cooling fine-hole core pins *For more details, please refer to the catalog or feel free to contact us.

• Cooling system

Champion Industry's "Cooling Champ" is a pipe that allows cooling to be added to thin core pins that previously could not accommodate cooling. Installation is possible from a minimum cooling hole diameter of φ2. The outer pipe can be selected from two types: screw and O-ring, allowing for optimal installation methods based on application. Two new types have been introduced: the "Super Compact Type," designed with a smaller insertion section, and the "Individual Rotation Type," where the insertion sections can rotate individually. 【Features】 ■ Installable from a minimum cooling hole diameter of φ2 ■ Choice of installation method: screw or O-ring ■ Can be ordered simultaneously with cooling fine-hole core pins ■ "Super Compact Type" with a smaller insertion section ■ "Individual Rotation Type" with rotatable insertion sections *For more details, please refer to the catalog or feel free to contact us.

• Cooling system

Our company has established a dedicated line for ejector pins and has successfully reduced costs using specialized materials and unique processing methods. We manufacture ejector pins using processing technology developed from plastic mold making. We also offer various surface treatments, allowing us to select the appropriate coating according to your requirements. For all your ejector pin needs, trust our company. 【Features】 ■ Cooling hole processing and jet cooling hole processing available ■ Fine cooling holes are processed using a hole drilling EDM ■ Jet cooling holes with a diameter of Φ2 and a depth of 250 can also be processed ■ Careful attention is paid to the SR part at the end to prevent cracks ■ Compatible with various coatings *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig
• Processing Contract
• Contract manufacturing

【System Features】 1. Excellent Energy Saving Effect By utilizing the heat generated in the clean room to directly vaporize (humidify) mist within the clean room, the need for steam humidification from external air conditioning units is reduced. Additionally, the evaporation cooling from the mist lowers the energy consumption of refrigeration units, achieving energy savings in two ways. 2. Low CO2 Emissions When comparing CO2 emissions for humidifying 1 ton of water, the steam method emits 160 kg-CO2 annually, while this system emits less than one-twentieth of that amount. Furthermore, the evaporation cooling associated with humidification reduces the electrical power consumption of refrigeration units, leading to additional CO2 reductions. 3. Excellent Control In contrast to high-pressure single-fluid nozzles, which make it difficult to control continuous spray volume, we ensure excellent control using our proprietary time-proportional control technology. 4. No Water Droplet Leakage from Nozzles Our unique technology prevents water droplet leakage from nozzles, which is commonly observed during the start and stop of conventional spraying. 【Implementation Achievements】 There are already many implementations in semiconductor and FPD factories (such as Korea's S Electronics, S Electric, L Electronics, etc.). ● For more details, please download the catalog or contact us.

• Other environmental equipment
• nozzle
• Pneumatic Equipment

The one-cycle motor is a motor unit that can achieve positioning simply by supplying power from the molding machine to the motor's main power supply and the solenoid (electromagnetic valve). It does not use sensors or similar devices, and due to the use of a simple clutch, there is no accumulation error. It can be used as a substitute for servo motors in products such as screws that require positioning. 【Features】 - A motor unit that can achieve positioning simply by supplying power from the molding machine to the motor's main power supply and the solenoid (electromagnetic valve). - No accumulation error occurs due to the use of a simple clutch without using sensors or similar devices. - Can be used as a substitute for servo motors in products such as screws that require positioning. - Its simple structure makes maintenance easy. It is widely used in molds for medical, cosmetic, and beverage containers. *For more details, please request materials or view the PDF data from the download. *We will provide a comprehensive catalog covering all aspects of Champion Industrial Co., Ltd., spanning 600 pages. Please request it through the inquiry form.

• Processing Jig
• Processing Contract
• Contract manufacturing

In precision metal parts, "die-cast related components," we accommodate features such as casting, coating, irregular shapes, and undercarriage parts. For casting, we can process regardless of size. For coating, we offer die-cast specific coatings such as LUMENA treatment and TD treatment. We can also process irregularly shaped casting pins if you provide the data or processing drawings. You can also rely on us for essential Tier 1 parts for automotive die-cast molds. We can process them as long as we receive the processing drawings. 【Product Lineup】 ○ Casting ○ Coating ○ Irregular Shapes ○ Undercarriage Parts For more details, please contact us or download the catalog.

• Processing Contract
• Contract manufacturing
• Other Auto Parts

In the precision metal parts "angular shape processed parts," we accommodate materials such as carbide, corner inserts, connector-related components, molded polishing, slide blocks, and slide rails. We can manufacture high-hardness angular shape parts with excellent wear resistance using carbide materials. In molded polishing, we can handle everything from extremely small sizes to large cavity inserts. For corner inserts, we can process regardless of size or material. Even for slide rails made from highly wear-resistant materials, we can accommodate processing with Champion Industrial's equipment. We also accept orders for oil-less parts. 【Product Lineup】 ○ Carbide ○ Corner Inserts ○ Connector-related ○ Molded Polishing ○ Slide Blocks ○ Slide Rails For more details, please contact us or download the catalog.

• Processing Jig
• Processing Contract
• Contract manufacturing

Precision metal parts "round shape processed parts" are manufactured by CHAMPION KOREA, which utilizes technology developed from semiconductor-related components and possesses ultra-hard processing equipment. High-precision irregularly shaped parts are produced using die-sinking electrical discharge machines and machining centers, leveraging extensive know-how to create the desired products. Parts requiring surface roughness, such as hot nozzles and sprues, are also finished beautifully. Please consult us if mirror polishing is required. Additionally, we have numerous processing achievements for thin and long fine pins used in the medical field, capable of fine processing down to Φ0.2. We also have many processing achievements with SUS630. 【Products】 ○ Screw polishing: Capable of processing up to 6 threads → Consultation available for thread mountain R0.2 and 0.03 ultra-small flat at the bottom of the screw ○ Small diameter COR: Production of small diameter core pins of Φ0.3 is also possible → Sizes that are difficult to process with regular NC lathes can be processed using NC automatic lathes ○ Large inserts: Large sizes can be cut and ground up to Φ320×400 → We can accommodate customer needs and adjust the cutting accordingly For more details, please contact us or download the catalog.

• Processing Jig
• Processing Contract
• Contract manufacturing

The basic material for the precision metal part "tilt pin" is SUJ2 HRC58-60. It is also possible to manufacture using materials such as DH2F. If additional processing is required, such as adding taps, wrenching, or O-ring grooves to the basic shape, please feel free to consult us. The standard delivery time is 7 working days. If a shorter delivery time is needed, please let us know. 【Product Lineup】 [ΦDg6] ○-0.006 ○-0.017 ○-0.007 ○-0.020 For more details, please contact us or download the catalog.

• Processing Jig
• Processing Contract
• Contract manufacturing

Champion Industrial Co., Ltd.'s production equipment, NC automatic lathes, are effective for manufacturing elongated pins and have been introduced to produce high-precision core pins for plastic molds. Currently, we have established a dedicated line for ejector pins and have successfully reduced costs using specialized materials and unique processing methods. We manufacture ejector pins utilizing the processing technology developed in plastic molding. 【Features】 - Capable of machining cooling holes and cooling holes for jet cooling - Uses a hole-drilling EDM for processing narrow cooling holes - Can also process jet cooling holes with a diameter of Φ2 and a depth of 250 - Takes great care to prevent cracks in the SR part at the end - Supports various coatings For more details, please contact us or download the catalog.

• Processing Jig
• Processing Contract
• Contract manufacturing

This is a super low-pressure ultra-fine particle mist nozzle. It is a nozzle that is gaining attention in various fields. Many people may have seen mist coming out in places like train stations during the summer, haven't they?

• Other environmental equipment
• nozzle
• Pneumatic Equipment

The corner ejector pin is an ejector pin with a tip that has been processed into a corner shape. ERH, ERSF, and ERHT□□ are products made from SKH51 and are mainly small diameter. ERDF is a product made from SKD61 and is mainly large diameter.

• Steel

Champion Corporation specializes in the production of custom-made products, but also offers reasonably priced standard catalog items. This catalog is a comprehensive catalog that covers everything from Champion Corporation. Please have a copy at hand.

• Plastic Mould

EHP has a tolerance of 0/-0.005 for the shafts used as products, and the total length is prepared at 50 mm intervals. EHPT is a custom-made product that allows for changes to the size and total length of the shafts of the above EHP to meet the customer's desired specifications. EH has a tolerance of -0.01/-0.02 for the shafts used as products, and the total length is prepared at 50 mm intervals. EHT is a custom-made product that allows for changes to the size and total length of the shafts of the above EH to meet the customer's desired specifications.

• Steel

◆Product Features◆ ≪Uses POM Resin Rollers≫ - Excellent wear resistance with POM resin used on the sliding and ground contact areas - Smooth sliding guaranteed for a semi-permanent duration - No more worries about uneven wear on the balls or damaging the sliding side. ≪Easy Installation≫ - No processing required as with conventional methods ≪Excellent Cost Performance≫ - Cost reduction achieved due to durability and ease of installation processing.

• Other machine elements
• Other environmental equipment