小林製作所 List of Products and Services

We would like to introduce a case study of a bracket for a circuit board manufactured solely through bending by Kobayashi Seisakusho. The material used is SUS304, and the dimensions are 235.5x153x185.5. This circuit board bracket was produced with five bends. The holes for fixing the parts are made using a laser combined machine (Amada model "LC-2012C1NT") during the blanking process. 【Case Study】 ■Product Name: Bracket for Circuit Board Made Solely by Bending [SUS304] ■Dimensions: 235.5x153x185.5 ■Material: SUS304 ■Plate Thickness: 1.5mm ■Processing Method: Blanking, Bending *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of stainless steel rack production conducted by Kobayashi Manufacturing Co., Ltd. We manufactured a tower-type server rack for PCs with dimensions of 1000x1200x600, made of SUS430 with a hairline finish. Being made entirely of stainless steel, it can be utilized in environments where rust is a concern. 【Case Study】 ■Product Name: [SUS430] Stainless Steel Rack (Hairline Finish) ■Dimensions: 1000x1200x600 ■Material: SUS430 ■Plate Thickness: 1.2mm ■Processing Method: Blanking, Bending, YAG Welding *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of cover production involving 0.8t R2400 bending processing conducted by Kobayashi Manufacturing Co., Ltd. This cover product features a large R with minimal distortion achieved through blanking and bending processing. The material used is SPCC, and the plate thickness is 0.8mm. Our company can produce both small quantities of prototypes and mass-produced items. If you provide us with the dimensions, shapes, and materials, or send us drawings or sketches, we can promptly provide you with a quote. 【Case Study】 ■Product Name: Cover with 0.8t R2400 bending processing ■Material: SPCC ■Plate Thickness: 0.8mm ■Processing Method: Blanking, Bending *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of the production of a 2m long cover for a production device conducted by Kobayashi Seisakusho. The material used is SPCC, with a thickness of 2mm, and the processing methods are blanking and semi-automatic welding. Our company also offers design proposals using sheet metal, allowing for cost reductions by converting some castings and machined parts into sheet metal, as well as improving precision by converting complex fabricated products into sheet metal. If you could provide us with the dimensions, shapes, and materials, or if you could send us drawings or sketches, we can provide you with a quote immediately. [Case Study] ■ Product Name: 2m Long Cover for Production Device ■ Material: SPCC ■ Thickness: 2mm ■ Processing Method: Blanking, Semi-Automatic Welding *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of aluminum frame manufacturing conducted by Kobayashi Manufacturing Co., Ltd. This product proposes a lightweight frame made of aluminum sheet metal, with the material being SPCC. It was processed using blanking and semi-automatic welding. Our company also offers design proposals using sheet metal, including cost reduction by converting some cast and machined products into sheet metal, as well as improving precision by converting complex fabricated products into sheet metal. Please feel free to contact us. 【Case Study】 ■Product Name: Aluminum Frame ■Material: SPCC ■Sheet Thickness: 2mm ■Processing Method: Blanking, Semi-Automatic Welding *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of a sector produced by Kobayashi Manufacturing Co., Ltd. The material is SUS304, with a thickness of 1mm and dimensions of 50x42x85. This is a stainless steel product made solely through bending. Our company also offers design proposals using sheet metal, and we can suggest cost reductions by converting some cast and machined products into sheet metal, as well as improving precision by converting complex fabricated products into sheet metal. Please feel free to contact us when you need assistance. 【Case Study】 ■Product Name: [SUS304] Sector ■Dimensions: 50x42x85 ■Material: SUS304 ■Thickness: 1mm ■Processing Method: Blank, Bending *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of a cover manufactured by Kobayashi Seisakusho, which has undergone YAG welding. This product is made using high-quality and speedy welding with YAG laser welding. Compared to TIG welding, YAG welding has a smaller laser irradiation area, which reduces the range of influence on the material. As a result, it allows for less distortion, better finishing, and speedy production. 【Case Study】 ■Product Name: Cover with YAG welding applied (SUS304) ■Dimensions: 50x90x50 ■Material: SUS304 ■Thickness: 1.5mm ■Processing Method: Blanking, Bending, YAG Welding *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of helicopter manufacturing conducted by Kobayashi Seisakusho. This product, about the size of a palm, is made solely through blank processing and bending processing, showcasing our proud design capabilities and bending processing technology. It is crafted using highly delicate and advanced bending techniques by skilled workers. Due to its complex shape, if bent in the wrong order even once, it will not be completed. [Case Study] ■Product Name: [SECC] Helicopter ■Dimensions: 60x40x70 ■Material: SECC ■Thickness: 0.8mm ■Processing Method: Blank, Bending *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of a cover manufactured by Kobayashi Seisakusho, which features fiber laser welding. This product has been subjected to high-secrecy, smooth welding using the Amada-made fiber laser welding robot "FLW." The fiber laser welding robot enables stable, high-quality welding processing while simultaneously accommodating mass production unique to robots. 【Case Study】 ■Product Name: Cover with Fiber Laser Welding [A5052] ■Dimensions: 270x310x270 ■Material: A5052 ■Plate Thickness: 1.2mm ■Processing Method: Blanking, Bending, Fiber Laser Welding *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of exhaust ducts manufactured by Kobayashi Manufacturing Co., Ltd. This product showcases our welding processing technology, utilizing three different welding methods, each with unique characteristics. We have achieved product aesthetics, elimination of welding leaks, and reduced welding time for cost savings. 【Case Study】 ■Product Name: 【SUS304】Exhaust Duct ■Dimensions: 28x31x28 ■Material: SUS304 ■Plate Thickness: 1.2mm ■Processing Methods: Blanking, Bending, TIG Welding, YAG Welding, Fiber Laser Welding *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of the sensor bracket produced by Kobayashi Manufacturing Co., Ltd. The dimensions are 105x127x79, with a plate thickness of 1mm, and the product is made from SUS304 processed only by bending. Our company also offers design proposals using sheet metal, and we can suggest cost reductions by converting some cast and machined products into sheet metal, as well as improving precision by converting complex welded products into sheet metal. Please feel free to contact us when you need assistance. 【Case Study】 ■Product Name: [SUS304] Sensor Bracket ■Dimensions: 105x127x79 ■Material: SUS304 ■Plate Thickness: 1mm ■Processing Method: Blank, Bending *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of a cover produced solely through bending by Kobayashi Manufacturing Co., Ltd. The material used is SUS304, with dimensions of 68x67x79 and a plate thickness of 1mm, resulting in a stainless steel cover. Our company can manufacture both small quantities of prototypes and mass-produced items. If you provide us with the dimensions, shapes, and materials, or if you send us drawings or sketches, we can provide you with a quote immediately. Please feel free to contact us when you need our services. 【Case Study】 ■Product Name: Cover made solely through bending in SUS304 ■Dimensions: 68x67x79 ■Material: SUS304 ■Plate Thickness: 1mm ■Processing Method: Blank, Bending *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

This is a product made from 1mm sheet metal "SECC." The bending parts are intricately overlapped, and clinching nuts are also pressed in. By incorporating our years of experience and technology, we are able to achieve such high-quality and high-performance manufacturing. We also have a track record of production under mill standards. This product is designed, blanked, bent, welded, and packaged all in-house. All materials, sheet thicknesses, and sizes can be customized to meet customer requests. Furthermore, even for complex processing, thanks to our latest processing machines and unique production management system, most products can be shipped within five days after receiving the drawings. We also offer VE proposals, providing better suggestions in terms of functionality, quality, and cost. Please consult us if you have an idea for something you would like to create. Sheet metal technology is evolving daily. Therefore, we propose new technologies to our customers. We promise that you will be satisfied and pleased with our work. For more details, please feel free to contact us.

• Other machine tools
• Other semiconductor manufacturing equipment
• Other conveying machines

This is a product made from 3mm sheet metal "SUS304." It is manufactured using only blanking and bending. Our company is also skilled at providing various design proposals tailored to our customers, so we can respond to requests like "I want to create something like this." For more details, please feel free to contact us.

• Other semiconductor manufacturing equipment
• Other machine tools
• Other processing machines

This is a product made from 1.5mm sheet metal "SPCC." It is an exterior cover for semiconductor manufacturing equipment, produced through speedy and high-precision cutting using a fiber laser processing machine, and speedy and high-quality welding using YAG welding. It is manufactured at low cost and with short delivery times while achieving the aesthetic requirements expected of exterior covers. Our company is also skilled at providing various design proposals tailored to our customers, so we can respond to requests like "I want to create something like this." For more details, please feel free to contact us.

• Other semiconductor manufacturing equipment
• Other machine tools
• Other processing machines

This is a product made from 3.2mm sheet metal "SPCC," finished with white paint. Originally, it was an angle-structured frame, but it was changed to a sheet metal bending structure based on our design proposal. This design change significantly reduced material costs and welding time. We manufacture can products, which typically require a lot of time and cost, in a short delivery time and at low cost. The painting is done using "powder coating," which is environmentally friendly and safe for the body, and is characterized by high strength and rust resistance. "Semi-automatic welding" is used, which is known for its high productivity. Our company is also skilled in providing various design proposals tailored to customers, so we can respond to requests like "I want to make something like this." For more details, please feel free to contact us.

• Other semiconductor manufacturing equipment
• Other machine tools
• Other processing machines

This is a pipe support made from 4.5mm thick sheet metal "SS400," coated with gray paint. It has been processed through blanking, bending, and painting. The paint used is "powder coating," which is characterized by being environmentally friendly and safe for the body, as well as having high strength, rust resistance, and cost performance. Since it uses a thicker material of 4.5mm, the durability of the sheet metal itself is also high. Our company also handles products that are only blanked or only bent, so please feel free to consult with us. Additionally, we have various facilities available, allowing us to propose and manufacture according to our customers' wishes. You can check the details of our equipment through the link below.

• Pipe Fittings

This is a connector mounting plate made from 1.6mm SPCC sheet metal, coated with blue paint. The coating is a "baked finish," resulting in high hardness and durability. Welding is done using "TIG welding," which excels in airtightness and waterproofness, and is characterized by a beautiful finish. We manufacture and assemble multiple parts with different shapes, similar to this product, at our company. Of course, we can also deliver them without assembly if preferred. Additionally, we are skilled in providing various design proposals tailored to our customers, so we can respond to requests like "I want to create something like this." For more details, please feel free to contact us.

• Other semiconductor manufacturing equipment
• Other machine elements
• Other machine tools

"Sopak-C" is a camera system that continues to record work sites through time-lapse photography with network cameras, allowing you to instantly view any site you wish to revisit from the past. It consists of a server PC, network cameras, monitors, hub switches, lighting fixtures, wireless systems, and installation equipment. As a "Kaizen Camera," it accurately captures the current state of work sites and contributes to proper evaluation and improvement, enhancing productivity and quality. 【Basic Functions of the Sopak System】 ■ Recording and Playback ■ Live Camera ■ Time Measurement ■ Multiple Playback ■ Work Graph ■ Long-term Continuous Playback ■ Alive Monitor *For more details, please refer to the PDF materials or feel free to contact us.

• Surveillance Cameras
• Surveillance Camera System

This document provides information about the camera system "Sopak-C," which enhances productivity and quality. It offers a detailed introduction to the system, including its features, configuration, and software functions, as well as examples of system applications and their effects. We invite you to read it. 【Contents (partial)】 ■ Introduction ■ Overview of the System ・ Features ・ Configuration ・ Basic Principles ・ Software Functions *For more details, please refer to the PDF document or feel free to contact us.

• Surveillance Cameras
• Surveillance Camera System

We would like to introduce a case study of Habutae Tofu Co., Ltd., which implemented our fully automatic frame-grabbing camera system 'Sopak-C'. In 2011, the company introduced 'Sopak-C' with the aim of improving processes. Six months later, the effects were manifested in the form of "a 50% reduction in overtime," and subsequently, production efficiency also improved. Furthermore, the company received evaluations from clients regarding food defense. 【Case Study】 ■ Product Introduced: Fully Automatic Frame-Grabbing Camera System 'Sopak-C' ■ Effects - 50% reduction in overtime - Improvement in production efficiency - Received evaluations from the perspective of food defense *For more details, please refer to the PDF document or feel free to contact us.

• Surveillance Cameras
• Surveillance Camera System

"Sopak-C" is not just a surveillance camera; it is a Kaizen camera that solves problems and improves quality and productivity. This product can continuously record the work site 24 hours a day, allowing you to quickly see what actually happened on that day and at that time a month ago or a year ago. The causes of production stoppages and defects can also be clearly identified through images, enabling fact-based decision-making and appropriate countermeasures. 【Features】 ■ Long-term storage for over 2 years ■ A system born from the needs of the field ■ Remote viewing and remote support available ■ Unlimited number of camera connections ■ Integration with production management systems such as "Sopak-K" and "TECHS BK" *For more details, please refer to the PDF materials or feel free to contact us.

• Surveillance Cameras

This is a proposal for trial production and manufacturing services. Leave everything from product development, design, material procurement, blanks, deburring, bending, welding, plating, painting, to assembly to us! Our pride lies in our overwhelming equipment capabilities and the skills of our craftsmen (check the details of our equipment in the section below [Basic Information]). With many facilities and skilled artisans on staff, we can offer design proposals that are possible because we can conduct integrated production in-house. Additionally, this leads to low-cost manufacturing, which can help reduce your budget! If you want something made from sheet metal but don't know how to proceed. If you have something that needs to be produced urgently. If you have concerns about sheet metal processing. Please consult with us first. Our professional designers will propose the best design. Even if you are a beginner in design or have an incomplete design drawing, you can rest assured. Our designers will work with you to come up with solutions. Leveraging the know-how unique to Kobayashi Manufacturing, which has reached its 100th anniversary, we will work together with our customers in production. Please feel free to contact us first.

• Contract manufacturing
• Processing Contract