三菱長崎機工 List of Products and Services

Mitsubishi Nagasaki Machinery is also engaged in the production of related equipment and various devices associated with the production facilities of steel manufacturers. We respond to customer needs by providing high-quality and efficient steelmaking equipment, and we can handle everything from design and manufacturing to on-site assembly and installation.

• Processing Contract

Mitsubishi Nagasaki Machinery offers a comprehensive total rolling system that caters to various customer needs, not only providing standalone equipment for ring rolling mills but also aligning with factory layouts and production plans for ring processing products, including fully automated ring mill lines from rough shaping to rolling and material handling. **Features** Mitsubishi Nagasaki Machinery Co., Ltd. is a leading domestic manufacturer of ring mills, boasting a wide range of delivery records for large to medium and small ring production, as well as fully automated hot ring forming lines. Our unique rolling control system enables high-precision ring shaping! Our state-of-the-art ring mills are used by numerous forging manufacturers both domestically and internationally, and we have a track record of producing ring rolling mills with some of the world's largest rolling forces. ◆ Small and Medium Ring Rolling Mills The small and medium series is ideal for the production of bearing races, automotive-related parts, gear materials, flanges, and more. It is possible to configure fully automated lines, allowing for high-speed mass production of ring products. Additionally, it adopts a compact machine structure, thoroughly pursuing economic efficiency.

• Plastic processing machines (cutting and rolling)

We would like to introduce our proven track record with the 【3000T Hot Forging Press】. *The photo is a pull-down type. 【Features】 ● High rigidity! High durability! High precision! ● We carefully consider customer requests, reflect them in the design, and deliver custom-made machines that meet their needs. ● We also accept inquiries regarding maintenance of presses from other manufacturers. Our hot forging press is a state-of-the-art forging facility capable of producing high-quality products with consistent quality through a program control system. It can adequately handle extremely large eccentric loads, sudden load fluctuations, and radiant heat from red-hot materials, meeting the stringent demands of customers for high-grade materials and difficult-to-process items. Additionally, we provide comprehensive support from design to manufacturing, installation, and after-sales service. 【Are you having trouble with an old press?】 In addition to new manufacturing, we also accept maintenance and inquiries regarding hydraulic presses from other manufacturers. Our engineers, who have extensive experience and a proven track record with hydraulic presses, will assist you!

• Forging Machine

This is an introduction to our company's achievement, the "Inline Forging Press." The inline forging press from Mitsubishi Nagasaki Machinery can be installed just before existing or newly established rolling production lines. By pre-forming ingots or continuous casting blooms before entering the rolling process, it significantly improves the internal quality of the material and yield. Additionally, it is a groundbreaking forging system that allows for a reduction in the number of passes in slab rolling and an increase in the size of rolled products, with a proven track record of fully automated process management capable of 24-hour continuous operation.

• Forging Machine

We would like to introduce our example of achievements, the 【Hot Forging 13000T Press】! 【Features】 ◆ High rigidity! High durability! High precision! ◆ We carefully consider customer requests, reflect them in the design, and deliver custom-made machines that meet their needs. ◆ Please feel free to consult us regarding maintenance of presses from other manufacturers. Our hot forging press is a state-of-the-art forging facility capable of producing high-quality products with no variation, thanks to its program control system. It can adequately handle extremely large eccentric loads, rapid load fluctuations, and radiant heat from red-hot materials, meeting the stringent demands of customers for high-grade materials and difficult-to-process items. Additionally, we provide comprehensive support from design to manufacturing, installation, and after-sales service. 〇 In addition to new production, we also accept maintenance and consultations for hydraulic presses from other manufacturers. Are you facing issues with old presses where the manufacturer no longer exists or there are no service providers available? Our engineers, who have extensive experience and achievements with hydraulic presses, are here to assist you.

• Forging Machine

We would like to introduce our 7000T hot forging press, which has a proven track record. 【Features】 ◆ High rigidity! High durability! High precision! ◆ We will carefully consider your requirements, reflect them in the design, and deliver a custom-made machine that meets your needs. ◆ Please consult us for maintenance of presses from other manufacturers as well. Our hot forging press is a state-of-the-art forging facility capable of producing high-quality products with consistent quality through a program control system. It can adequately handle extremely large eccentric loads, rapid load fluctuations, and radiant heat from red-hot materials, meeting the stringent demands of customers for high-grade materials and difficult-to-process items. Additionally, we provide comprehensive support from design to manufacturing, installation, and after-sales service! 【Are you having trouble with an old press?】 In addition to new manufacturing, we also accept inquiries for maintenance of hydraulic presses from other manufacturers. Our engineers, who have extensive experience and a proven track record with hydraulic presses, will assist you.

• Forging Machine

Our company specializes in "large-scale canning" and "large-scale machining," and we are engaged in contract manufacturing of various industrial machinery, steel structures, and related products. From our dedicated wharf at the Fukahori Factory (Nagasaki City), we can receive materials and ship large products by sea. We provide a comprehensive service from material procurement to canning, heat treatment, machining, painting, inspection, and sea shipment. We also excel in thick plate welding, with extensive experience in carbon steel SS400 in thicknesses ranging from 50 to 250mm. We can accommodate thicknesses over 250mm, so please feel free to consult us. 【Sizes for Various Processing】 Tanks: Up to 8,000mm in diameter or a total length of 10,000mm Large diameter products: Up to 18,000mm in diameter (with experience in blast furnace steel plates) Small diameter products: Up to 38,000mm in total length (with experience in spades) Shipping weight: Up to 500t ★ We are currently showcasing an introduction video of our facilities. Please take a look. You can also view examples of our deliveries through "PDF Download." Feel free to contact us with any inquiries.

• Contract manufacturing

What kind of system is the non-ferrous metal sorting system? - It is a recovery system for non-ferrous metals that combines our non-ferrous metal sorting machine, conveyor system, and color sorter. 1. Non-ferrous metals (copper, aluminum, brass, etc.) are sorted using eddy currents in the non-ferrous metal sorting machine. 2. The sorted non-ferrous metals (copper, aluminum, brass, etc.) are transported by the conveyor system. 3. The non-ferrous metals (copper, aluminum, brass, etc.) are sorted by color using the color sorter. What are the benefits? - Recovery of valuable amounts from processed materials. - Reduction of the number of personnel required for manual sorting, leading to lower labor costs.

• Automatic sorting machine
• Other conveying machines

What is an electromagnetic drum-type magnetic separator (double coil)? It is a drum-type magnetic separator that uses electromagnets. A typical electromagnetic drum-type magnetic separator combines electromagnets and permanent magnets, but this electromagnetic drum-type magnetic separator (double coil) uses electromagnets for both the main and auxiliary poles! What are the advantages of the electromagnetic drum-type magnetic separator (double coil)? - By constructing the entire magnetic circuit with electromagnets, magnetic force is increased! → It can recover magnetic materials that were difficult to attract with conventional drum magnetic separators. - Improved maintenance - Magnetic force can be adjusted → In the case of permanent magnets, it is not possible to adjust the strength of the magnetic force, but with this electromagnetic drum-type magnetic separator (double coil), our unique voltage control allows for stepless adjustment of the magnetic force.

• Other conveying machines

A high-performance model of the electromagnetic suspended magnetic separator has been developed! - Improved magnetic circuit increases the magnetic flux density at the ends of the conveyor belt by up to 25%. - The magnetic flux density directly below the separator increases by up to 15%. → Compared to conventional models, the iron recovery rate has significantly improved! - Compact design with the same size as the existing lineup. → Minimal modifications are needed during the replacement of existing machines, making the installation process smooth! Custom manufacturing is also possible. - Designed and manufactured to match existing connections!

• Other conveying machines

What kind of company is Mitsubishi Nagasaki Machinery Works? It is a manufacturer that specializes in "large fabricated products" and "large machined products." Since it also owns a dedicated wharf, it can conduct maritime transportation. It is a manufacturer that excels in handling thick and heavy items!

• others

It is a mobile bulletproof shield that can respond to various counter-terrorism measures.

• others

It is a simple assembly and portable bulletproof shelter.

• others

Mitsubishi Nagasaki Machinery's "measuring" technology is active in various industries.

• Other machine elements

Mitsubishi Nagasaki Machinery's load cells utilize the traditional special steel technology from the Mitsubishi Steel era to develop "strain gauge type load cells," which are used in various fields.

• Other machine elements

Mitsubishi Nagasaki Machinery manufactures various types of buckets primarily used for dredging work such as port construction. With the knowledge of special steel cultivated over the years and our unique design philosophy, our buckets withstand harsh operating conditions and possess high durability.

• Other mounting machines

◆Features of the Color Sorter◆ 〇Detection of processed materials using CCD cameras from two directions (top and bottom). →High-precision sorting is possible as the materials can be identified from both the front and back using cameras. 〇Two-stage system →The sorting unit is divided into two stages (upper and lower), allowing for coarse sorting followed by fine sorting in one pass. Additionally, settings can be adjusted for the upper and lower stages, enabling configurations tailored to specific purposes such as sorting into three categories.

• Other conveying machines

【Features】 〇 Easy to install on hydraulic excavators, and with no vibration from the magnet, operators can handle scrap reliably and quickly! 〇 Special brackets are provided for installation, making it easy to attach and detach from the arm!

• Other conveying machines

- Achieved a high magnetic force of 1.3T (13,000G) on the pulley surface through a unique magnetic pole design! - It is possible to recover weakly magnetic materials and deformed stainless steel, which cannot be collected by conventional magnetic separators, using magnetic force! - Due to the permanent magnet system, it can be used for many years. - Custom manufacturing is also available. ◎ Manufactured in sizes tailored to your equipment and facilities Not only standard products but also specifications that match the connection parts are manufactured. * We also produce belt-type and drum-type (drum shell surface: approximately 0.8T) models.

• Sorting machine

【Significant Improvement in Sorting Accuracy!】 The magnetic drum with "eccentric structure" that has been implemented traditionally has been significantly powered up with our unique design!! By extending the flight distance of non-ferrous metals, we have achieved a substantial increase in the recovery rate and purity of non-ferrous metals. 【What’s Good About the Eccentric Structure?】 - Reduced Maintenance Frequency Compared to the concentric structure, the eccentric structure has lower magnetic force at the bottom of the magnetic drum, which significantly reduces the frequency of belt damage caused by the entrapment of magnetic materials (such as iron) and the breakage of FRP drum shells! - Improved Recovery Rate and Purity By applying an alternating magnetic field concentrated at an optimal position, the flight distance of non-ferrous metals is enhanced. As a result, the recovery purity and recovery rate of non-ferrous metals (such as copper, aluminum, brass, etc.) increase.

• Conveyor

Gas turbine cylinders are used as components of thermal power generation systems, supporting turbines that rotate at high speeds and requiring high quality and performance to withstand severe conditions of high temperature and high pressure. Mitsubishi Nagasaki Machinery has established a production system that covers all processes from material procurement to painting, ensuring quality that meets customer trust.

• cylinder

Mitsubishi Nagasaki Machinery has newly established a large turning machine within the factory! The maximum processing diameter is Φ10m, the table diameter is Φ8m, and the maximum load capacity is 200T, allowing for even larger workpieces. It features six types of attachments. 【Features】 ■ Maximum processing diameter: Φ10m ■ Table diameter: Φ8m ■ Maximum load capacity: 200T ■ Six types of attachments *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract

Mitsubishi Nagasaki Machinery Co., Ltd. specializes in the manufacturing of reactors using special steels such as alloy copper and clad steel for pressure vessels. We have established a quality system based on ISO 9001 and have a comprehensive production system that allows for consistent manufacturing through detailed design and engineering know-how, including stress analysis, and state-of-the-art equipment. Our products have a proven track record, operating not only domestically but also in key areas of petroleum refining plants, chemical plants, fertilizer plants, and more around the world!

• others

Manipulators are used for handling hot materials in forging operations. Mitsubishi Nagasaki Machinery responds to a wide range of needs, including forging manipulators linked to press machines, handling manipulators tailored for ring rolling mills, and various tool manipulators for different tasks. <Manufacturing achievements of various manipulators (partial)> ◆ Rail-type forging manipulators ◆ Material handling manipulators for automatic ring rolling mill lines ◆ Tool manipulators ◆ Handling manipulators for bending presses ...and many more achievements We can provide consistent production from design to manufacturing tailored to the customer's applications.

• Forging Machine

Mitsubishi Nagasaki Machinery Co., Ltd. is a leading domestic manufacturer of ring mills, with a wide range of delivery achievements including ring rolling mills for large to medium and small-sized rings, as well as fully automated hot ring forming lines. Our unique rolling control system enables high-precision ring shaping. Our state-of-the-art ring mills are used by numerous forging manufacturers both domestically and internationally, and we also have a track record of producing ring rolling mills with some of the largest rolling forces in the world! ◆ Large Ring Rolling Mills These mills achieve high rigidity and stable operation, making them suitable for the production of large flanges, swivel bearings, gear materials, and rings for aircraft components, fully meeting the market's demand for larger sizes. ◆ Small and Medium Ring Rolling Mills The small and medium series is optimal for producing bearing races, automotive-related parts, gear materials, and flanges. They can also be configured as fully automated lines, allowing for high-speed mass production of ring products. Additionally, they adopt a compact machine structure, thoroughly pursuing economic efficiency. ◆ In-house Testing Machines We have ring mill testing equipment at our headquarters factory, so we can accommodate requests for trial rolling from customers (processing capacity MAX φ1000mm, 1200kN/800kN).

• Plastic processing machines (cutting and rolling)

Utilizing our unique technology developed through free forging presses, we design and manufacture not only hot free forging presses but also multi-axis, multifunction hydraulic presses for engine valve forming, bending presses, hydraulic straightening presses, and more, tailored to meet our customers' needs. We also accept inquiries regarding maintenance for presses from other manufacturers (both domestic and international)! <Examples of Deliveries> ◆ Extra-wide plate bending press (Pressing force: 1500/2000 tons) ◆ 500-ton multi-function press ◆ 1000-ton blanking press ...and many more, with a proven track record of meeting diverse needs. ◆ Maintenance for presses from other manufacturers (both domestic and international)

• Forging Machine

**Features** ◆ High rigidity! High durability! High precision! ◆ We carefully consider customer requests, reflect them in our designs, and deliver custom-made machines that meet your needs. ◆ We also accept inquiries regarding maintenance of presses from other manufacturers. Our hot forging press is a state-of-the-art forging facility that can produce high-quality products with no variation, thanks to its program control system. It can adequately handle extremely large eccentric loads, sudden load fluctuations, and radiant heat from red-hot materials, meeting the stringent demands of customers for high-grade materials and difficult-to-process items. Additionally, we provide consistent support from design to manufacturing, installation, and after-sales service. **Are you having trouble with an old press?** In addition to new manufacturing, we also accept maintenance and inquiries for hydraulic presses from other manufacturers. Our engineers, who have extensive experience and a proven track record with hydraulic presses, will assist you.

• Forging Machine

〇 Such bending is possible - U-shaped bending up to 9m in length - Single seam cylindrical bending processing - Forming of hemispherical end plates is also possible (Maximum processing capacity: plate thickness 300mm, radius 4,500mm, length 9,000mm) 〇 Integrated manufacturing is possible We can consistently manufacture large products from material procurement to can fabrication, heat treatment, machining, painting, inspection, and shipping by sea. → This leads to reduced handling costs and reduced management effort in the process! 〇 Reliable quality Our company has established a quality management system based on ISO 9001 for pressure vessels, steel structures, environmental plants, and industrial machinery.

• others

〇Integrated Production Capability We can consistently manufacture large products from material procurement to canning, heat treatment, machining, painting, inspection, and shipping by sea. → This leads to a reduction in handling costs and a decrease in the effort required for process management. 〇Reliable Quality Our company has established a quality management system based on ISO 9001 for pressure vessels, steel structures, environmental plants, and industrial machinery.

• others

Maximum processing capacity of 10m! We have one of the largest large turning capabilities in Western Japan. *The maximum dimensions that can be processed vary depending on the shape and weight. 【Are you facing any of these issues?】 - There are few inquiries for large machined products. - The factory load has overflowed. - It is difficult to handle large machining. 【Mitsubishi Nagasaki Machine Works can do the following!】 - Integrated manufacturing including procurement, can manufacturing, machining, heat treatment, and marine transportation. → Reduces the hassle of process management. → Helps reduce horizontal transportation costs. We respond to all quality requirements with skilled machining technology.

• others

〇Abundant Variations ・Selection of optimal vibration isolation devices ・Control of vibration generation (considering the surrounding environment) 〇Excellent Vibration Isolation Performance ・Our original disc springs and damping devices 〇Outstanding Durability ・Exceptional oil resistance, heat resistance, and weather resistance ・Design and manufacturing in compliance with domestic regulations 〇40 years of achievements both domestically and internationally

• Other machine elements

High magnetic force capable of recovering stainless steel - This is a high magnetic force magnet pulley designed for stainless steel sorting machines. * The recoverable stainless steel may vary depending on shape, material, weight, etc. Custom manufacturing is also available - We design and manufacture to the size that fits your equipment and facilities.

• Belts and pulleys

〇 For the recovery of ferromagnetic materials - Since it is a permanent magnet type, the magnetic force does not diminish unless heat or shock is applied, allowing for long-term use! 〇 We also accept custom-made production - We design and manufacture to dimensions that match existing pulleys and equipment sizes. - Processing of the bearing end is also possible. - We can also accommodate requests for high magnetic force types and rubber lining specifications.

• Belts and pulleys

Mitsubishi Nagasaki Kiko's non-ferrous metal sorting machine is different here! - The core magnetic rotor adopts an eccentric structure, resulting in less entanglement of materials between the drum and the belt, leading to a "long lifespan." - Additionally, compared to a concentric structure, the magnetic gradient of the alternating magnetic field in the magnetic rotor is larger, which enhances the sorting capability of non-ferrous metals. - As a result, it can sort a wide range of non-ferrous metals, from large pieces to fine ones.

• Other processing machines

The permanent magnet suspended magnetic separator is a suspended magnetic separator that uses a powerful permanent magnet instead of an electromagnet. - It operates on a permanent magnet system, significantly reducing running costs as power consumption is only from the electric motor. - The magnetic force does not decrease unless subjected to heat or shock, ensuring stable performance. - Its simple and robust structure allows for flexible installation locations. - Maintenance is extremely easy. - Its compact and low-profile design enables installation in tight spaces.

• Other processing machines

The suspended magnetic separator is a device that is hung above a belt conveyor or a vibrating conveyor to collect ferromagnetic materials such as iron pieces and iron lumps mixed in the transported items.

• Other processing machines

This is a high-magnetic drum magnetic separator that achieves a higher magnetic force than usual! We have achieved a high magnetic force of over 0.8 Tesla on the surface of the drum shell. - Recovery of weak magnetic materials mixed in powders (removal of iron rust contaminants mixed in carbon raw materials, etc.) - Recovery of rare metals from crushed materials of mobile phones and air conditioners 〇 We also accept custom-made production (there are limitations on the sizes that can be manufactured) - Designed and manufactured to fit existing equipment and devices.

• Other processing machines

We have a permanent magnet drum magnetic separator equipped with a powerful permanent magnet inside the drum. You can download the PDF materials from the link below. - Since the power consumption is solely from the electric motor, running costs can be significantly reduced! - It uses a powerful permanent magnet with no demagnetization, providing stable and large processing capacity. - Custom manufacturing is also available. ○ Manufactured to sizes that fit existing equipment and facilities. *Please note that there are limitations on the sizes that can be manufactured, so for details, please consult us separately.

• Other processing machines

The electromagnetic drum magnetic separator is a drum magnetic separator that incorporates a powerful electromagnet inside the drum. It attracts ferromagnetic materials such as iron to the surface of the drum, and through the rotation of the drum, moves them outside the magnetic field range for separation. 【The electromagnetic drum magnetic separator is recommended for those who:】 - Want to recover a large amount of magnetic materials - Want to remove ferromagnetic materials such as iron

• Other mounting machines

【Features】 ○ Vibration level reduced by approximately 20dB Intense vibrations before the installation of the vibration isolation device are almost completely absorbed. ○ Depending on the type of machinery and installation conditions, we provide vibration isolation devices that utilize suitable materials such as disc springs, coil springs, and oil dampers. ● For other functions and details, please download the catalog.

• Anti-vibration, earthquake-proof, vibration-isolating devices

○Portable Vehicle Weight Scale Maximum measurement weight: 15 tons per axle (For example: for a 3-axle vehicle, 3 axles × 15 tons = 45 tons) 【New Product】Waterproof Enhanced Type PT-X11S・PT-X11W has a waterproof rating of IP66, so it's fine even in heavy rain!

• Other environmental equipment

The layout can be installed with high flexibility! Achieve beautification and labor-saving in factories! The transport device that can be installed in various locations is the [Link Conveyor]. [Features] ○ Automatically transports various waste generated from factories to designated locations ○ Transport routes can be freely adjusted in three dimensions: up, down, left, and right ○ Can be installed anywhere, requiring only the pipe diameter for installation area ○ Excellent durability and energy-saving type ○ Easy to collect water and oil ○ Prevents scattering and odors, achieving pollution-free transport ● For other functions and details, please download the catalog.

• Other conveying machines

This is the comprehensive catalog of industrial machinery handled by Mitsubishi Nagasaki Machinery. With advanced integration of engineering and manufacturing, we respond to our customers' diverse needs! ◆◆ Contents ◆◆ ○ Products related to forging machinery Various types of forging presses Large rolling mills ○ Products related to environmental plants Various types of plants Aluminum sorting machines Magnetic sorting machines ○ Products related to general machinery Link conveyors Vibration isolation devices ○ Products related to steel structures Various types of cylinders Reactors etc. ● For other functions and details, please download the catalog.

• Processing Contract