トーカロ List of Products and Services

For surface treatment, thermal spraying, and coating, please leave it to Tocalo! 【What is Thermal Spraying?】 Thermal spraying is a surface modification technology widely used in the industrial sector. It involves melting or softening materials such as metals and ceramics, which have been adjusted to maximize their functionality according to the intended purpose, and spraying these molten particles onto the surface of the workpiece using various heat sources. The sprayed molten particles cool and solidify instantly, forming a coating. 【When Consulting…】 We will select the optimal specifications for your company from over a hundred different options with varying thermal spraying methods and material compositions! Prototyping is also possible, so please feel free to consult with us first. 【Download Company Introduction Materials】 https://tocalo-download.satori.site/tts001-00?source=ipros The materials are not available on this site. We apologize for the inconvenience, but please download them from the page above.

• Surface treatment contract service

Are you struggling with corrosion from seawater and sulfuric acid, or wear of pump components due to sediment and slurry? We coat materials on the surface of components that are stronger and more durable than the base material, contributing to the longevity of pump parts and reducing the frequency of replacements. ▼▽ Coatings with Proven Results for Pump Components ▽ ▼ ■ For Repairs (Casing, Impeller, etc.) Recommended for those troubled by thermal distortion from weld buildup! [TLC] Low thermal distortion, low dilution, corrosion resistance [TS-3013] Low-temperature application, thick film repair ■ Corrosion Prevention For corrosion prevention against seawater, sulfuric acid, and molten metals! Protects the base material from corrosive liquids flowing through pumps and piping. [CDC-ZAC] Corrosion resistance, wear resistance [SUPER-ZAC] Corrosion resistance ■ Measures Against Sediment Wear and Slurry Erosion High-hardness WC cermet coating. Suitable for wear from sliding as well as wear caused by sediment and slurry! [Super Hard Thermal Spray] Wear resistance, resistance to sediment wear, etc. * Additionally, there is "T-4318," which is even more resistant to sediment wear. 【For a list of materials, click here】 https://www.tocalo.co.jp/contact/download/?source=ipros

• Other pumps

▶ For surface treatment, thermal spraying, and coating, leave it to Tocalo! 【Overview】 The CDC-ZAC coating is a composite ceramic film based on chromium oxide (Cr2O3), demonstrating excellent wear resistance and corrosion resistance. Additionally, as it is a wet process, it can form a coating on complex shapes and both the inner and outer diameters of pipes. 【Features】 ● Film cross-section hardness: HV900~1100 For adhesion strength, linear expansion coefficient, heat resistance, etc., please refer to the "CDC-ZAC" materials. 【Example Applications】 - Pump components - Textile machinery parts - Industrial machinery parts 【Contents of the Materials】 - Cross-sectional photos of the film - Processing processes - Various test results - Application examples and more 【Download the materials here】 https://tocalo-download.satori.site/tpr048-00?source=ipros

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, leave it to Tokaro! 【Features】 PTA is one of the surface modification technologies using welding buildup processing, and it utilizes a high-energy transitional plasma arc, resulting in a coating with excellent adhesion. Since powder is used as the buildup material, coatings combining high-hardness materials and ceramics can also be formed. 【Main Materials Used】 ● Stainless steel-based ● Nickel alloy-based ● Stellite-based ● Ceramic-based ● Others *Details are included in the documentation. 【Application Examples】 ● Various transport rolls ● CGL-related components ● Liners and blades ● Pump sleeves 【Contents of the Documentation】 - Technical overview - Schematic diagrams - Materials - Comparison photos before and after finishing - Coating structure photos - Application examples

• Surface treatment contract service

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! WC-based cermet thermal spray coatings are excellent in wear resistance and corrosion resistance. A mirror finish is also possible, and there are numerous application records across various industries. <Contents of the materials> - Characteristics of hard coatings (hardness, coating composition, surface roughness, thickness, etc.) - Results of the Suga-type wear test: hard coating vs. SUS material, Cr plating, etc. - Wear tests assuming cylinder rods - CASS corrosion resistance test data: comparison with Cr plating - Usage records 【Download the materials here】 https://tocalo-download.satori.site/tpr002-00?source=ipros

• Surface treatment contract service

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! Surface treatment is widely used across various industries, from steel and semiconductors to the medical field. In this document, we provide a comprehensive overview of thermal spraying, other technologies, and proven applications! ＼ Recommended for the following people! ／ - Those considering surface treatment - Those looking for coatings that last longer - Those wishing for treatments with minimal thermal impact - Those considering adding high functionality and added value to products under development ―――― Content Overview ――― ● What is thermal spraying? ● Technologies held by our company ● Technologies other than thermal spraying ● Examples of surface treatment applications 【Download the catalog here】 https://tocalo-download.satori.site/tpr049-00?source=ipros

• Surface treatment contract service

If you need surface treatment, thermal spraying, or coating, please leave it to Tocalo. 【Overview】 Tocalo is a comprehensive manufacturer specializing in surface modification, primarily through thermal spraying. For those considering thermal spraying for the first time or wanting to envision what functions can be added, we have compiled an overview of thermal spraying technology and the lineup of functions that our coatings can provide. Please feel free to take a look at the materials. 【Download the materials here】 https://tocalo-download.satori.site/tpr028-00?source=ipros

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, trust Tokaro! 【Overview】 TLC technology has low heat input to the base material, resulting in minimal thermal distortion, allowing for coating and repair through build-up welding on parts that could not be processed with conventional welding methods. 【Features】 ● Low heat input to the base material ● Minimal thermal distortion and heat-affected zones ● Little dilution of base material components into the coating ● Easy control of film thickness 【Product Lineup】 ・T-8IR7 ・T-8ER7 ・T-8XR7 【Content of Materials】 ・Overview ・Features ・TLC technology schematic ・Distortion during construction ・Dilution of base material components ・Product lineup and characteristics: Comparison with SUS base materials

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, leave it to Tocalo! 【Overview】 TS-3013 is a thick film thermal spray coating that allows for dimensional restoration and repair. It can be applied at low temperatures, which minimizes thermal effects such as distortion on the substrate compared to build-up welding. Additionally, there are no size restrictions on the workpiece, making it suitable for large products. 【Content of the Document】 ● Features of TS-3013 (coating components, film thickness, treatment temperature, applicable sizes, etc.) ● Cross-sectional microstructure photographs (features of the coating interior) ● Okoshi-type wear test results: TS-3013 vs. high Cr stainless steel build-up ● Case study: Dimensional restoration of a shaft ● Objectives of this technology (application examples) 【Document Download】 https://tocalo-download.satori.site/tpr035-00 The document is not available on Ipros. Please download it from the link above.

• Other conveying machines

▶ For surface treatment, thermal spraying, and coating, leave it to Tocalo! It is possible to impart insulation and static electricity dissipation properties to the surface of the substrate with a thermal spray coating. We will propose the optimal materials according to your desired performance, so please feel free to contact us. 【Features】 - Coating thickness can be selected according to the desired insulation breakdown voltage - Control of volume resistivity and surface resistivity, etc. 【Aim of this technology】 - Various insulating rolls - Bearings - Electrode materials - Semiconductor manufacturing equipment parts, etc. 【Contents of the materials】 ● Insulating coatings and static dissipation coatings (3 types) ● Various data - Surface resistivity - Volume resistivity - Relationship between coating thickness and breakdown voltage ● What is thermal spraying? - Characteristics of thermal spraying - Thermal spraying process 【Download the materials here】 https://tocalo-download.satori.site/tpr017-00?source=ipros

• Surface treatment contract service

This is a coating that has many applications in the medical industry. ● Organic Anti-Fouling Coating By using water-repellent and oil-repellent coatings, it reduces the adhesion of dirt to scientific and medical instruments. Since it is an extremely thin transparent film, it does not change the dimensions of the product. Reference: https://tocalo-download.satori.site/tpr030-01?source=ipros ● Porous Coating By using a thermal spraying method to form a film, the porosity can be controlled to about 10 to 50%. Tocalo's technology is applied to hip joint implants, among others. Reference: https://tocalo-download.satori.site/tpr030-02?source=ipros ● Anti-Adhesion Coating for Biological Tissues An organic thin film coating can provide excellent non-stick properties, water repellency, and oil repellency. These features are also effective in preventing the adhesion of biological tissues. Reference: https://tocalo-download.satori.site/tpr030-00?source=ipros

• Other processing machines

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! SUPER ZAC is a dense ceramic coating that protects the substrate from corrosive gases, liquids, and molten metals. It excels in heat resistance and wear resistance, demonstrating excellent corrosion resistance even in corrosive environments at temperature ranges that traditional glass lining and resin lining could not withstand. Additionally, it has excellent follow-up properties to the expansion and contraction of the base material, making it applicable to austenitic stainless steels with high thermal expansion coefficients. In the same series, we also offer coatings with different characteristics, such as CDC-ZAC. For more details, please refer to the materials or feel free to contact us. 【Download the materials here】 https://tocalo-download.satori.site/tpr024-01?source=ipros

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, leave it to Tocalo! WIN KOTE excels in sliding properties and suppresses adhesion of soft metals such as aluminum and copper. 【Features of WINKOTE】 ● Adhesion resistance ● High hardness ● Good sliding properties ● Low-temperature application 【Contents of the document】 ● Features ● Examples of application and appearance of equipment ● Various test results - Adhesion comparison test results - Durability comparison test results ● Objectives of this technology - Guide for transporting canned products - Roll for transporting foil products 【Download the document here】 https://tocalo-download.satori.site/tpr027-00?source=ipros

• Other conveying machines

▶ For surface treatment, thermal spraying, and coating, trust Tokaro! 【Overview】 We form an extremely hard coating using a salt bath treatment method, protecting the substrate from wear and seizure. With a high hardness coating exceeding HV2500, it demonstrates excellent wear resistance and outstanding resistance to molten aluminum. Since it is possible to form coatings on inner surfaces and in blind spots, it has been widely applied to molds and complex-shaped parts. 【Examples of Achievements】 Industry: Steel manufacturers Target: Masher rolls Proposal: Substrate + TD treatment Result: Replaced after 3 months ➡ Used for over 4 years *Please refer to the materials for details. 【Contents of the Materials】 ● Features: Main components, film thickness, hardness, etc. ● Coating hardness: Comparison with Cr plating, hardened steel, nitriding, PVD, etc. ● Wear resistance through coining processing ● Resistance to molten aluminum ● Comparison table with other treatments: Treatment temperature, substrate distortion, heat resistance, etc. ● Achievements - Steel industry - Mold industry - Resin industry - Pump industry

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, trust Tocalo! 【Overview】 ZACROM is a technology that fills the fine cracks specific to chromium plating, known as "microcracks," with special ceramics to densify them. It demonstrates stable corrosion resistance and reduced polymer adhesion effects in high-temperature environments of around 400°C. 【Recommended for!】 - Those using chromium plating but looking to extend its lifespan. - Those considering measures against resin adhesion, seizing, and corrosion of components due to resin materials, etc. 【Contents of the materials】 ● Features (application temperature, heat resistance, film hardness, etc.) ● Cross-sectional photographs of the film ● Various data and test results - Non-adhesion of PP resin - Wettability of molten polyester resin - Surface tension ● Application examples #ZACROM #ZACROMTreatment 【Download the materials here】 https://tocalo-download.satori.site/tpr026-00?source=ipros

• Other polymer materials

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! 【Technical Overview】 CFRP (Carbon Fiber Reinforced Plastic) is a lightweight material with superior strength compared to iron and aluminum. Its application is expected to expand with the aim of reducing carbon dioxide emissions through the lightweighting of various mobility solutions, but it has weaknesses in wear resistance and oxidation resistance. Our company possesses technology to directly form coatings on CFRP, which has traditionally been considered difficult, allowing us to improve the material's weaknesses and extend its lifespan. 【Content of the Materials】 - Overview / Appearance photos after construction (super hard coating, ceramics coating) / Types and properties of representative thermal spray coatings / Suga-type wear test results / CO₂ reduction measures ■ Other wear-resistant coating lineup - Ultra-dense WC coating: Achieving further densification of conventional ultra-hard thermal spraying - Environmentally friendly coating [EF-JET Coating]: Low Cr, high hardness thin film Please feel free to consult us about the feasibility of applying coatings to the components you are considering. 【Download the materials here】 https://tocalo-download.satori.site/tpr004-00?source=ipros

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, trust Tocalo! 【Overview】 SG-kote is a hydrophilic coating with excellent corrosion resistance and thermal shock resistance. It is used not only in corrosive environments but also for anti-fog and anti-soil purposes. 【Contents of the Document】 ● Characteristics of the Coating - Heat resistance temperature, film thickness, main components, etc. ● Performance and Various Test Results - Corrosion resistance - Hydrophilicity - Thermal shock resistance - Suppression of metal ion elution ● Application Examples - Semiconductor industry - General industrial sector - Film industry - Petrochemical industry * Please refer to the document for details. 【Download the Document Here】 https://tocalo-download.satori.site/tpr013-00?source=ipros

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, leave it to Tocalo! 【Product Overview】 The tt-kote series is a coating with excellent non-stick properties against resins and adhesives, as well as outstanding water and oil repellency. With a wide range of options available, you can choose the coating that best suits your usage environment. 【Features】 ● Minimal restrictions on materials and dimensions, allowing for broad applicability ● Sufficient resistance to common organic solvents (such as acetone, MEK, etc.) ● Capable of forming a film without compromising shape on complex geometries such as inner diameters and grooves 【Part of the Lineup】 - S-tt-kote: Water and oil repellent specialized - HS-kote N: High-temperature resistance, high hardness - Ceramic non-stick: Fluorine-free - Science Coat: Non-stick on uneven shapes (for rubber) - Mogul Coat: Highly durable non-stick layer, uneven shapes ● The materials include a total of 9 types of coatings, detailing the characteristics and processing temperatures of each coating. 【Download the materials here】 https://tocalo-download.satori.site/tpr014-00?source=ipros

• Surface treatment contract service

▶ For surface treatment, thermal spraying, and coating, please leave it to Tocalo! This is the comprehensive catalog of Tocalo Corporation. It includes a list of the thermal spraying technologies we possess, as well as information on coatings other than thermal spraying and applicable fields. <Excerpt> ● What can be achieved with surface modification ● Surface modification technologies provided by Tocalo ● Problem-solving flow ● Classification and characteristics of main thermal spraying methods ● Technologies other than thermal spraying ● Case studies ● Tocalo's research system ● Global network For more details, please download the materials or contact us. 【Download the materials here】 https://tocalo-download.satori.site/tts001-00?source=ipros

• Other surface treatment equipment

If you're looking for environmentally friendly surface treatment, thermal spraying, and coating, trust Tocalo. By applying surface treatment, it is possible to coat materials on the surface of components that are stronger and more durable than the base material. This contributes to resource conservation by extending the lifespan of equipment and parts and reducing the frequency of replacements. Not only is it environmentally friendly, but it also achieves cost reductions in new production due to the extended lifespan of components. For example, in repair applications, TLC (Laser Cladding) and TS-3013 are commonly used. By minimizing thermal impact, it allows for localized repairs of worn areas, enabling the reuse of components that would have otherwise been discarded due to the base material's quality or shape, instead of giving up on welding repairs. Optimal surface treatment technology for repairs: 'TS-3013' materials: https://tocalo-download.satori.site/tpr035-00?source=ipros 'TLC technology' materials: https://tocalo-download.satori.site/tpr016-00?source=ipros

• Heating device

<Do you have any of these concerns?> - Using CFRP but durability is lacking - Want to use expensive ceramic components for a longer time - Want to improve heating efficiency Our company adds new functions to various materials using thermal spraying, coating, and buildup techniques. Examples: Thermal spraying (coating) WC cermet or ceramics onto CFRP → Improves wear resistance and corrosion resistance Thermal spraying ceramics onto SiC components → Prevents oxidation and reactions, extends lifespan, improves radiative cooling of industrial furnaces Repairing roll shafts with thermal spraying → Restores dimensions and makes them reusable By reducing product weight through material changes, shortening firing times, and improving energy efficiency in power generation equipment, we contribute to reducing environmental impact, such as CO2 emissions and achieving carbon neutrality. 【Click here for the technical catalog list】 https://www.tocalo.co.jp/contact/download/?source=ipros We apologize for the inconvenience, but please view the catalog from the above page.

• Heating device
• Surface treatment contract service
• Other conveying machines

▶ For surface treatment, thermal spraying, and coating, trust Tocalo! Vacuum Plasma Spraying (VPS) The plasma spraying method conducted in a low vacuum atmosphere after evacuating the air inside the chamber to a high vacuum is called Vacuum Plasma Spraying (VPS). This spraying method has the following characteristics: - Coatings with properties as designed can be obtained without compromising material characteristics. - It allows for the deposition of active metals such as titanium. - The flight speed of molten particles is faster than that of plasma spraying in the atmosphere, resulting in coatings that are denser and have higher bonding strength. This spraying method is essential for forming high-performance coatings that are deeply related to advanced fields. 【Application Examples】 Gas turbine rotors for power generation Applications in the energy sector Applications in the medical field, etc. 【For a list of technical materials, click here】 https://www.tocalo.co.jp/contact/download/?source=ipros

• Processing Contract

▶ Please leave surface treatment, thermal spraying, and coating to Tocalo! WC-based cermet thermal spray coatings are excellent in wear resistance and corrosion resistance. They have become indispensable in various fields, from core industries such as electric power, steel, automotive, and industrial machinery to semiconductor, LCD, space development, and advanced medical fields. 【Here are some examples!】 ● Lithium-ion batteries... Parts for electrode material manufacturing equipment, separator and film manufacturing equipment ● Hydroelectric power generation equipment... Runner, guide vane, liner plate ● Paper mills... Press rolls, calendar rolls, dryer rolls ● Steel... Synchronization rolls for CGL, various conveyor rolls ● Food factories... Mono pumps ● Automotive industry... Molds ● Nuclear power generation... Various pump parts ● Resin film factories... T-dies, extruder screws and more 【Download the materials here】 Cemented carbide thermal spraying (WC-based cermet thermal spraying) https://tocalo-download.satori.site/tpr002-00?source=ipros

• Surface treatment contract service