日本シーペックス List of Products and Services

"Smart Air Injection (SAI)" is a pump system that can efficiently process food waste. It overcomes the challenges of food waste disposal. By adopting a sealed piping system, it significantly reduces energy consumption and maintenance needs, enhancing operational safety while eliminating the need for odor management and improving cleanliness. Its versatility is also a key feature, capable of handling a wide range of semi-solid and high-viscosity food by-products. Additionally, it can transport food waste over hundreds of meters, even with directional changes and elevation differences, eliminating the need for large conveyor systems. [Features] ■ A clean solution with excellent cost-effectiveness and energy efficiency ■ Significant reduction in energy consumption and maintenance with a sealed piping system ■ Capable of long-distance transport over hundreds of meters ■ Versatility in processing a wide range of semi-solid and high-viscosity food by-products ■ Innovative technology streamlining maintenance and minimizing downtime *For more details, please download the PDF or feel free to contact us.

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• Other Pumps

We would like to introduce a case where a long-distance pumping system for high-viscosity transfer materials (SAI) was implemented at Sydney Water, a major water utility in Australia. The company faced several challenges with its existing system, which was complex and required a large installation area, affecting efficiency, costs, and operational flexibility. After the implementation, the high efficiency, cost-effectiveness, and environmental benefits of the SAI were proven, creating an environment where municipalities across Australia could widely adopt this advanced transfer technology for sewage sludge. **Effects of SAI System Implementation** - By transporting high-water-content sewage sludge in a plug form, friction loss is reduced, achieving energy savings. - The system uses sealed piping, which reduces the risk of odor leakage. - No large structures are required, minimizing the installation area and allowing for flexible layouts. - Passed rigorous performance tests by NATA (National Association of Testing Authorities, Australia). *For more details, please download the PDF or feel free to contact us.*

• Sludge treatment equipment and technology

**Problems That Can Arise from Low Fluidity** - Increased pressure loss within the piping **Conventional Solutions and Their Issues** - Belt conveyors with multiple drive units - Continuous pump solutions such as screw conveyors → Require high energy costs and maintenance costs **Our New Solution** A customized solution system that combines snake pumps for transport and sealed air transport 'Smart Air Injection (SAI)' SAI provides significant benefits when transporting highly viscous media over long distances. **Features** ■ Reduces maintenance downtime by up to 85% ■ Reduces total energy consumption by up to 72% ■ Improves the durability of all transport components by reducing discharge pressure ■ Significantly reduces operating costs: energy costs reduced by up to 72%, maintenance costs reduced by up to 88% The industries adopting this technology range from wastewater treatment to food and beverage. Please take a look at the detailed information in the linked document. *You can download the English version of the catalog.* *For more detailed information, please feel free to contact us.*

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This catalog introduces the products handled by Japan SEEPEX Corporation. It details the structural principles of Smart Conveying Technology (SCT), which makes maintenance very easy and significantly improves the lifespan of the rotor and stator, as well as information on block structure, rotor and stator shapes. Additionally, we have included the benefits for each item, making it a useful reference. We encourage you to read it. [Contents (partial)] ■ Benefits of SEEPEX pumps ■ Solutions tailored to customer needs ■ About the rotor ■ About the stator ■ About the joint *For more details, please download the PDF or feel free to contact us.

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This catalog is a comprehensive guide introducing various pump products and solutions tailored for transfer applications handled by Japan Seapex Co., Ltd. It provides detailed information on the features and advantages of each product, including various pumps suitable for different applications and the smart transfer technology "SCT." Additionally, we have included examples of our system solutions. Please make use of this information when selecting products. [Contents (excerpt)] ■ Transfer solutions tailored to customer applications ■ Modular structure, innovative, adaptable to various applications ■ Features and advantages of SCT (Smart Transfer Technology) ■ Features and advantages of various pumps ■ Examples of solutions tailored to applications *For more details, please refer to the PDF materials or feel free to contact us.

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The "Modular Pump System" is a product group specialized for the market and a high-performance series. It is used for active media and abrasive media that require low-pulsation pumping, ranging from low to high viscosity. Customization of solutions to meet customer needs is possible. At each stage of pump development and design, we strive to minimize total operating costs. 【Benefits of the Pump】 ■ Self-priming ■ High discharge pressure ■ Flow rate that is hardly affected by system pressure ■ Reversible rotation direction ■ Maximum suction lift of 9 meters of water column *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump

Are you having trouble with the long-distance transport of fluids with high viscosity? Example: sewage sludge 【Problems that can arise from low fluidity】 - Increased pressure loss in the piping 【Conventional solutions and their issues】 - Belt conveyors with multiple drive units - Continuous pumping solutions such as screw conveyors → Require high energy costs and maintenance costs 【Our new solution】 - A customized solution combining snake pumps for transport and sealed air transport "Pump System 'Smart Air Injection'" 【Features】 ■ Reduces maintenance downtime by up to 85% ■ Reduces total energy consumption by up to 72% ■ Improves the durability of various transport components by reducing discharge pressure ■ Significantly reduces operating costs: energy costs reduced by up to 72%, maintenance costs reduced by up to 88% ■ Reduces investment costs by up to 90% by adopting thin-walled piping and valves (PN10) *You can download the English version of the catalog. *For more details, please refer to the related links or feel free to contact us.

• Other pumps
• Other conveying machines

The "SEEPEX Service Point" is a product that allows individual access through a QR code attached to the pump. You can directly contact SEEPEX service via email, phone, or live chat. Inquiries about spare parts can also be made with just a tap. It enables the optimization of maintenance processes and digitizes all pump information clearly on-site. 【Service Contents】 ■ Individual access via the QR code attached to the pump ■ Download of product-specific operating manuals ■ Direct contact with SEEPEX service via email, phone, or live chat ■ Inquiries about spare parts can be made with just a tap *For more details, please refer to the PDF document or feel free to contact us.

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The split-type stator pump "Product Group SCT" is a pump with double the lifespan of conventional models, requiring no stator replacement. Do you have any concerns regarding the design and maintenance of single-screw pumps? ■ Regular stator replacement is necessary, leading to high costs. ■ You want to use a single-screw pump, but there is no installation space. ■ It takes a long time for stator extraction and assembly work. The split-type stator SCT can solve these issues! *Demo units are also available for loan! For more details, please contact us or download the PDF to learn more.

• Special Pump

The sanitary pump "Product Group CS" is used in industries such as food, beverages, pharmaceuticals, cosmetics, and personal care, where cleanliness, sterilization, and hygiene are of utmost importance. It features clean and safe performance, is easy to maintain without the need for special tools, and has a long lifespan due to its uniformly thick stator, which eliminates the need for rotational adjustments during sterilization processes. This is a must-see for those struggling with issues like "sterilization processes are difficult," "I need stable transfer flow rates and pressure," or "I must use components that comply with hygiene standards." 【Features】 *Varies by type ■ CIP/SIP cleaning ■ Adoption of proven hygienic mechanical seals ■ Composed of FDA-compliant, 3-A approved components ■ No special tools required, easy maintenance ■ Easily transfers liquids from low-viscosity to high-viscosity *For more details, please refer to the PDF materials or feel free to contact us. *We offer a wide range of pumps, so we can provide suggestions tailored to your transport materials.

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• Special Pump
• Positive Displacement Pump

The low-flow pump "Product Group D" allows for precise measurement and dosing of exact quantities. It can transfer corrosive media, including fluids and solids with viscosities ranging from low to high, with low pulsation. Additionally, its compact design allows for installation both vertically and horizontally, and the suction casing can also rotate. 【Features】 ■ Achieves a high self-priming rate of up to 9 m even with liquids containing air/gas. ■ Minimal pulsation allows for flow control, eliminating the need for pulsation dampers or corrections. ■ Simple compatibility due to its modular structure. ■ Enables consistent and gentle transfer that is unaffected by pressure. *For more details, please refer to the PDF document or feel free to contact us. *We offer a wide range of pumps, so we can provide suggestions tailored to your transport needs.

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• Special Pump
• Positive Displacement Pump

The standard pump "Product Group N" is a general-purpose pump that can deliver pressure up to 9.6 MPa. It achieves a high self-priming rate with a maximum lift of 9 meters, even with liquids containing air and gases, and has a proven track record in various industries such as agriculture, ceramics, chemicals, and biogas. Additionally, it can gently and carefully transfer fluids containing solids without causing damage. 【Features】 - Various rotor/stator shapes can be selected. (Conventional shape, 6L shape, tricam shape, even wall (uniform rubber thickness) shape) - Minimal pulsation allows for flow control, eliminating the need for pulsation dampers or corrections. - Can be installed vertically or horizontally, and the suction casing is also rotatable. - To reduce NPSHr and enhance sealing properties, bidirectional flow is possible depending on the direction of rotation. *For more details, please refer to the PDF materials or feel free to contact us. *We have a wide range of pumps available, so we can provide suggestions tailored to your transport needs.

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• Special Pump
• Positive Displacement Pump

The open hopper pump "Product Group T" can pump non-flowing or low-flowing viscous products. It is suitable for pumping high-viscosity and high-concentration liquids, and a single pump can achieve pressures of up to 3.6 MPa. 【Features】 - Open hopper and auger feed screw design - Open hopper and auger feed screw can be customized for each application - Easy access to joint areas, removable compression zone, sealing mechanism at BTES, and plug shaft connection for easy maintenance - BTM type pumps are equipped with knives for cutting or crushing transported products - Robust design for demanding applications - Liquid injection points in the hopper and compression zone *For more details, please refer to the PDF document or feel free to contact us. *We have a wide range of pumps available, so we can provide suggestions tailored to your transported materials.

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• Special Pump
• Positive Displacement Pump

The open-type hopper pump is mainly used for high-viscosity media that do not flow easily. Equipped with a spiral feed screw at the inlet, it allows for smooth movement within the pump and enables efficient transfer. 【Features】 ■ The flow rate can be accommodated in the range of 0.5 - 130 m³/hr. ■ The maximum discharge pressure is 4.8 MPa, allowing for transportation over relatively long distances. ■ The feed hopper can be designed according to the customer's input method. ■ A bridging prevention device can also be installed on the feed hopper. ■ Depending on the properties of the raw materials, a BTM type with crushing functionality can be selected. ■ An optional dry run prevention device (TSE) can be added. ～Exhibition Information [Smart Community Japan]～ Date: June 15 (Wednesday) - June 17 (Friday), 2016, 10:00 - 17:00 Booth: Bio-66 *For more details, please request materials or view the PDF data from the download.

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A single-axis screw pump capable of quantitatively transferring high-viscosity and high-concentration slurries without pulsation. The use of a flexible rod without connection points minimizes the risk of foreign matter contamination. Additionally, compliance with FDA, 3A, and EHEDG standards ensures exceptional hygiene, making it widely applicable in the food and beverage industry. 【Applications】 - Processes in the food and beverage, pharmaceuticals, etc., where quantitative measurement and high viscosity are required, and foreign matter contamination must be avoided. - Processes requiring CIP cleaning. - Replacement for rotary pumps that are weak against high viscosity. - Replacement for diaphragm pumps that generate pulsation. 【Target Industries】 - Food and beverage industry (dairy products, dairy farming, meat processing, juices, etc.) - Pharmaceutical industry (ointments, serums, etc.) - Cosmetics industry (body lotions, shampoos, etc.) - Chemical industry (resins, paints, adhesives, etc.) 【Features and Benefits】 - Significant reduction in spare parts costs (the flexible rod can be detached from the rotor and insertion shaft). - Reduced material loss due to shorter overall length. - FDA compliant, 3A certified, and EHEDG compliant product. - Halved stator length. - Reduced maintenance burden without disassembly due to CIP cleaning. *For more details, please request materials or view the PDF data available for download.

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The smart metering pump "SDP" is an advanced pump that combines the latest control concepts with original software. It can measure more accurately than conventional methods, addressing challenges such as optimizing operating costs, processing time, and minimizing downtime (improving yield). Additionally, with low shear force that minimizes pulsation, it can transport a variety of liquids, from low to high viscosity, as well as solids and corrosive liquids. 【Features】 ■ Easy integration with automation systems and more. ■ Integrated PLC allows for independent distributed control systems (DCS). ■ No need for complex input tasks to high-level controllers. ■ Reduces installation and maintenance costs. *For more details, please refer to the PDF document or feel free to contact us. *We offer a wide range of pumps, so we can provide suggestions tailored to your transport needs.

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• Special Pump
• Positive Displacement Pump

The conventional mechanical seal replacement work for single-screw pumps is a very labor-intensive task that requires disassembling surrounding piping and the suction casing, as well as pulling out the stator, even for relatively small types, which takes several hours. Our split-type mechanical seal, the "Smart Seal Housing," allows for the removal of the mechanical seal without having to disconnect the piping or suction casing. This is a must-see for those who want to "increase production efficiency," "reduce maintenance costs," and "minimize downtime." 【Features】 ■ Quick and easy removal and reassembly of the mechanical seal ■ Fast access to the end joint of the drive unit ■ Significantly lower cost compared to cartridge types ■ The stationary ring can be attached later, reducing the chance of damage to the mechanical seal during reassembly ■ Special tools are available as an option ◎ Can be used in conjunction with new purchases of the split-type stator "SCT" pumps for the "First Stage Type" and "Second Stage Type." *For more details, please refer to the PDF document or feel free to contact us.

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• Special Pump
• Positive Displacement Pump

Introduction to pump transfer applications for biogas plants. As one of the world's leading providers of products and services related to the transfer and treatment of liquids, we offer a wide range of pump solutions for biogas plants tailored to our customers' needs. For applications related to biogas, we handle products such as the Ford pump "Hopper type product group T with grinder and bridge breaker options" for food waste/excrement raw materials, and the "Standard type product group N" for digestate circulation/excrement pumps! 【Features】 ■ Increased physiological activity of fermentation materials leads to higher gas production ■ Reduced mixing processes in the fermentation tank, resulting in lower energy consumption ■ Mixing times and supply timings for solid and liquid contents can be individually adjusted ■ Optimized process settings can be saved and accessed at any time ■ High flexibility bus system allows for easy integration into higher-level plant control systems *For more details, please refer to the PDF document or feel free to contact us. *We have a wide range of pumps available, so we can also provide suggestions tailored to the materials being transported.

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