三美テックス List of Products and Services

Our company, with 67 years of experience and know-how in the design and manufacturing of automatic filling machines, handles everything from "automatic filling machines" to the design of automated lines including peripheral equipment. We provide all the necessary equipment for automatic filling lines, including specification design, mechanical design, electrical control, manufacturing and assembly, and maintenance services—all from our company. We can also design equipment such as "empty container supply and cutting machines," "filling machines," "cappers," "labelers," "packaging machines," "inspection and printing machines," and "palletizers." We offer optimal products tailored to various containers, liquid types, and production scales! 【Other Service Features】 ■ Providing equipment tailored to production styles and site environments at low cost ■ Dedicated maintenance staff respond quickly to breakdowns and other issues ■ Licensed in construction as "Machinery and Equipment Installation Work" ■ Certified as an "Excellent Factory" in Ota Ward, Tokyo in the 28th fiscal year *We are currently running a "Special Discount Campaign" for new inquiries during April 2017. Please feel free to contact us.

• Filling and bottling machines

This product is an oil-sealed, rotary vacuum pump designed for use with a mechanical booster pump. The oil-sealed rotary pump compresses gas that varies in pressure from atmospheric pressure to 0.13 to 1.3×10^-2 Pa, and then releases it into the atmosphere. Directly sealed by oil, the rotary vacuum pump offers both compactness and dust-free operation. 【Features】 ■ Usable in conjunction with a mechanical booster pump ■ Compresses gas *For more details, please refer to the catalog or feel free to contact us.

• Rotary Pump
• Lab Vacuum Pumps

The "P-TAV" is a measurement kit capable of measuring total acidity. Since it does not use any substances specified by the Chemical Substances Control Law, it is "safe" and "reliable." Using a quantitative burette, the neutralizing solution has been adjusted so that one push corresponds to a total acidity of 0.01 (mg KOH/g), meaning that the number of pushes multiplied by 0.01 equals the total acidity. Additionally, it can be easily brought to the field, allowing for "simple," "rapid," and "accurate" quantitative measurements. 【Features】 ■ High safety for peace of mind ■ Capable of measuring total acidity ■ Does not use any substances specified by the Chemical Substances Control Law *For more details, please refer to the catalog or feel free to contact us.

• Other measurement and measuring equipment

The "Total Gas Measurement Device for Oil" is an instrument used to measure the total amount of gas in insulating oil used in oil-filled equipment. This product is easy to operate and lightweight, making it easy to move. It is also ideal for use in the field. Measurement can be performed without using mercury. 【Features】 ■ Easy operation ■ Lightweight body ■ Easy to move *For more details, please refer to the catalog or feel free to contact us.

• Other measurement and measuring equipment

The device is a dry air generation system widely used for internal operations of large transformers. It consists of silica gel, an air compressor, a heatless dryer, and filters, continuously supplying dry air to the transformer to remove moisture and dust from the air. It is capable of reducing humidity and temperature in the compressed air and dehumidifying by passing through the adsorbent. Additionally, it automatically alternates between dehumidification and regeneration every 4 to 10 minutes, allowing for semi-permanent use. 【Features】 ■ Removes moisture and dust ■ Reduces humidity and temperature in compressed air ■ Capable of dehumidification by passing through the adsorbent ■ Can be used semi-permanently *For more details, please refer to the catalog or feel free to contact us.

• Other drying equipment
• Other air environment control

This product is a palletizer used in filling and packaging lines. It automatically aligns and stacks products on pallets using a can top suction type or a low-floor drop-in type. Additionally, depending on the stacking pattern, loading using a robot is also possible. We can design and manufacture optimal structures for various containers and site environments, including not only 18L square cans but also pails, various small cans, and cardboard boxes after packing, so please feel free to consult us. 【Features】 ■ Ideal for filling and packaging lines ■ Automatically performs aligned stacking ■ Custom design and manufacturing available according to your needs *For more details, please refer to the catalog or feel free to contact us.

• Other conveying devices

The "Drum Can Labeling Machine" is a labeler that can be used on filling and packaging lines. It positions the drum cans transported from upstream, aligns them with the nozzle, rotates the cans, blows air onto the top plate, and then issues a label corresponding to the product type using the printer mounted on top, which is then affixed to the upper surface of the top plate. In addition to drum cans, we can design and manufacture optimal structures for various containers such as 18L square cans, pail cans, various small cans, and poly bottles according to the site environment. Please feel free to consult us. 【Features】 ■ Ideal for filling and packaging lines ■ Custom design and manufacturing available upon request *For more details, please refer to the catalog or feel free to contact us.

• Labeller

Our company offers a comprehensive service from design, manufacturing, construction, and maintenance of necessary equipment and control software tailored to your situation, ranging from semi-automatic filling machines and standalone automatic filling machines to a full line of filling functions. We have a wide range of experience with filling materials, from high viscosity to low viscosity, including food, pharmaceuticals, paints, inks, lubricants, solvents, emulsions, and other industrial chemical products. We provide equipment that meets your production style and needs with high quality and low cost. Please feel free to consult with us. 【Business Content】 ■ Design, manufacturing, construction, and maintenance of necessary equipment from semi-automatic filling machines and standalone automatic filling machines to a full line of filling functions. *For more details, please refer to our catalog or feel free to contact us.

• Other contract manufacturing
• Other filling machines

This product is a semi-automatic food filling machine capable of high-precision filling, featuring a two-stage control (fully open, throttled) for the filling drive unit. The filling valve adopts a tip valve structure that prevents liquid dripping, and the parts in contact with the liquid are made of SUS304 sanitary specifications. By simply pressing the filling start button, the tare weight is automatically canceled, making it easy to perform net filling. Additionally, the filling valve is easy to remove, and disassembly and cleaning are straightforward. 【Features】 ■ Semi-automatic ■ Tip valve structure adopted ■ Easy to remove *For more details, please refer to the catalog or feel free to contact us.

• Other filling machines

This catalog features products from manufacturers that handle insulating oil, vacuum purification machines for refrigerant oils, ALSO-type live-line purification machines, refrigerant filling devices, automatic filling machines, and more. It includes a lineup of filling machines, starting with non-explosion-proof models for food use and explosion-proof models for paint. We have listed semi-automatic products that can accommodate a wide variety of containers and filling liquids. [Contents] ■ Semi-automatic filling machine lineup ■ Auxiliary functions for filling *For more details, please refer to the catalog or feel free to contact us.

• Other filling machines

Our company is a manufacturer that handles insulating oil, vacuum oil purification machines for refrigerant oils, ALSO-type live line oil purifiers, refrigerant filling machines, automatic filling machines, and more. To meet the diverse needs of our customers, we are constantly engaged in proposal activities and technological development. In addition to fluid equipment, we also design, manufacture, sell, and provide after-sales service for various automation and labor-saving equipment, inspection, analysis, and testing devices. Please feel free to consult with us. 【Business Activities】 ■ Design and manufacture of various vacuum oil purification machines for insulating oil and refrigerant oil, insulating gas treatment devices, refrigerant filling devices, gas analysis devices for oil, filling machines, automatic filling machines, cappers, labelers, palletizers, etc. ■ Supply to major electrical manufacturers, refrigerant manufacturers, food manufacturers, chemical manufacturers, wire manufacturers, etc. *For more details, please refer to our catalog or feel free to contact us.

• Gas Analyzers
• Other measurement and measuring equipment

We provide equipment tailored to the customer's production style and needs, with high quality and low cost. Sanbi Tex can comprehensively manufacture all aspects of production. *For more details, please refer to the catalog or contact us.*

• Filling and bottling machines

Measurement targets: Measure the moisture content of ether, ester, electrical insulating oil, refrigerant oil, lubricating oil, and silicone oil.

• Other measurement, recording and measuring instruments

It is an oil-sealed, rotary vacuum pump. It will be used in conjunction with a mechanical booster pump.

• Other pumps

This is a device capable of supplying a large volume of refrigerant. It can be used in conjunction with a mass flow meter filling device. It can supply up to 200g/sec.

• Other environmental equipment
• Filling and bottling machines

This is a device for quantitatively filling compressor oil that has been refined using a vacuum treatment system for refrigerant oil. Depending on customer requirements, the oil filling device can be selected from two types: a flow meter type that allows for large volume filling, and a cylinder type that enables high precision and high-speed filling. It is compact and easy to maintain and inspect.

• Other environmental equipment
• Filling and bottling machines

This is a device that continuously supplies vacuum-purified refrigerant oil to the sealing machine while storing it in a vacuum.

• Other environmental equipment

This is a device that precisely refines dust, air, moisture, and other impurities contained in oil to enhance the properties of the oil. It processes various types of refrigerant oils, including mineral oils, PAG-based oils, ester-based oils (POE), and ether-based oils (PVE).

• Other environmental equipment

The device for refrigerant charging consists of a mass flow meter, a vacuum pump, and a control unit, and is designed to charge a specified amount of liquefied refrigerant into the workpiece.

• Other environmental equipment

In November 1999, received the Shibusawa Award, surpassing 4,000 units produced. (Patent obtained)

• Other environmental equipment

This device is a portable tester that can easily measure the breakdown voltage of insulating oil on-site at power plants, substations, or factories.

• Other measurement, recording and measuring instruments
• Testing Equipment and Devices

Insulating oil is an important material responsible for the insulation and cooling of oil-filled transformers. However, over time, the oil and insulating paper gradually deteriorate due to factors such as abnormal heating and oxygen exposure, leading to an increase in acid value and a decrease in various performance metrics such as resistivity and dielectric strength. Furthermore, as the acid value rises, sludge eventually forms, which can become a cause of equipment failure. Therefore, it is essential to regularly measure the total acid value of the insulating oil and perform maintenance management of the insulating oil.

• Other measurement, recording and measuring instruments

This device measures the total amount of gas in the insulating oil used in oil-filled equipment.

• Other measurement, recording and measuring instruments

In steam turbines of thermal and nuclear power plants, a large amount of turbine oil is used in the main oil tank for lubrication. However, to maintain the lubrication properties of the oil and the effectiveness of additives during continuous operation of the turbine, it is necessary to install a "turbine oil purifier" to keep the oil in a constantly clean state.

• centrifuge

In steam turbines of thermal and nuclear power plants, a large amount of turbine oil is used in the main oil tank for lubrication. However, to maintain the lubricating properties of the oil and the effectiveness of additives during continuous operation of the turbine, it is necessary to install a "turbine oil cleaning device" that continuously processes the oil to keep it in a clean state. This device consists of a sedimentation separation chamber, a filtration chamber, an oil storage chamber, and a polishing filter.

• centrifuge
• Filtration Equipment

This is a processing device for SF6 gas, which represents the insulating medium of insulating gas switches and circuit breakers. It purifies the SF6 gas while recovering and storing it on-site using SF6 gas-filled equipment, and then refills it into the equipment. There are two recovery methods: gas recovery and liquefaction recovery.

• Drying Equipment
• Dehumidifier

This device consists of silica gel, an air compressor, a heatless dryer, and a filter, and continuously supplies dry air to the transformer to remove moisture and dust from the air. The process lowers the humidity and temperature of the compressed air and dehumidifies it by passing it through an adsorbent.

• Drying Equipment
• Dehumidifier

The Sanmei oil filtration machine has a special sealed structure, so there is no need for constant monitoring; once it starts operating, it requires no human intervention at all. It uses a special filter frame to maximize the filtration area and employs special filter materials to achieve high-precision filtration down to 0.05 microns at low pressure. Additionally, it adsorbs moisture from the oil through "Arso," improving the oil's insulation resistance. The Sanmei oil filtration machine comes in three models: SF type, SMF type, and DFL type.

• Filtration Equipment
• Oil-water separator

Substation equipment requires high-quality electricity supply, and many load tap changing transformers and voltage regulators are used. The oil in the tap changer switch room is contaminated by carbon and metal particles generated during switching due to arcing, absorbs moisture through breathing, and also produces degradation products such as organic acids. As a result, the insulation resistance decreases, the arc-extinguishing effect worsens, and the contact pieces get damaged, leading to an increase in the generation of carbon and metal particles. Therefore, in the past, operations were stopped once or twice a year for oil filtration or replacement, but now a live-line oil purification machine has been installed to automatically filter the oil in the tap changer switch room for a certain period every day without interruption. Our company has consistently manufactured live-line oil purification machines since 1958, and in March 2008, we surpassed a cumulative total of 18,000 units.

• Filtration Equipment
• Other pumps

This is an automatic gas analysis device for oil that analyzes dissolved gases in insulating oil used in equipment such as transformers to perform abnormal diagnosis.

• Vacuum Equipment
• Transformers

This device is suitable for vacuum evacuation of the transformer body. It is composed of a vacuum pump, separator, distribution panel, and other components, designed to be structurally robust and easy to operate and move for long-term use. The Sanbi-style vacuum evacuation device mainly comes in three types: SV type, SVP type, and SVM type, but it can also be custom-designed and manufactured according to your usage conditions.

• Vacuum Equipment
• Transformers

Insulating oil and similar substances contain approximately 10% gas and about 50 ppm of moisture in their new oil state. If oil containing these substances is used as is, the characteristics of oil-filled equipment will deteriorate due to the influence of gas and moisture in the oil. This device uses a vacuum method to completely remove moisture and gas contained in the oil, and it filters solid impurities mixed in the oil using a precision filter. Based on extensive experience and refined technology, we manufacture various vacuum oil purification machines with processing capacities ranging from 500 L/Hr to over 20,000 L/Hr.

• Filtration Equipment
• Oil-water separator

This is an automatic machine that achieves labor and energy savings by automatically performing everything from detecting the can openings, automatically filling liquids, management judgment, additional filling when insufficient, automatic supply of lids, lid tightening, to lid tightening checks, simply by supplying empty containers to the entrance conveyor. It is designed and manufactured to have an optimal structure according to the filling conditions of the liquid and the on-site environment, enabling it to accommodate a variety of liquids and containers.

• Filling and bottling machines

This is an automatic machine that realizes labor and energy savings by automatically performing everything from supplying empty containers to the entrance conveyor, detecting can openings, automatically filling liquids, managing judgments, adding filling when insufficient, automatically supplying lids, sealing lids, to checking lid seals.

• Filling and bottling machines

This is a one-cycle automatic filling machine where the operator sets the container and presses the fill start button to fill the liquid to a specified quantity. It is designed and manufactured to optimize the structure according to the filling conditions of various liquids and containers, as well as the on-site environment.

• Filling and bottling machines

This is a one-cycle automatic filling machine where the operator sets the container and presses the filling start button to fill the liquid to a specified amount. It is designed and manufactured to have an optimal structure according to the filling conditions of the liquid and the on-site environment, allowing it to accommodate a variety of liquids and containers.

• Filling and bottling machines