テック・ヤスダ Product Lineup

At Tech Yasuda Co., Ltd., we are uploading many usage examples and videos on our Instagram. We are clearly communicating the appeal and features of our products, so please take a look. *For more details, you can view them through the related links. Feel free to contact us for more information.

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Our company proposes a jig system that significantly improves production efficiency. In this document, we present numerous practical examples of the "5-axis high-precision clamp," which minimizes the warping of the vice and the movable jaw. We exhibited at "JIMTOF2024 (the 32nd Japan International Machine Tool Fair)," held from November 5 (Tuesday) to 10 (Sunday), 2024. Thank you to everyone who visited us. [Published Practical Examples (Partial)] ■ Flex Clamp + Modular Clamp System *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig

High-precision clamp for 5-axis machining - Fixed with tension metal on both sides - Equipped with a backup lock function on the screw - Achieves unparalleled precision with a double structure of W rails and hardened guide rails on both sides - The clamp suppresses warping of the vice and the movable jaw.

• Processing Jig

In the medical device industry, precise component machining is required. Especially in the increasingly miniaturized medical devices, high-precision machining and efficient manufacturing processes are crucial. Conventional jigs have faced challenges in machining accuracy and setup. Flex Clamps enable high-precision machining while being lightweight, contributing to improved work efficiency. 【Usage Scenarios】 - Machining of precision components for medical devices - Manufacturing of surgical instruments 【Effects of Implementation】 - Improved product quality through high-precision machining - Cost reduction due to shortened setup times - Enhanced work efficiency through weight reduction

• Processing Jig

In the medical device industry, the quality and safety of products are of utmost importance, and precise component machining is required. Particularly for parts that require high precision, such as implants and surgical instruments, the method of securing the workpiece during machining significantly affects product quality. Traditional securing methods have faced challenges such as workpiece lifting, decreased machining accuracy due to insufficient fixation, and long setup times. The Flex Clamp is a clamping tool developed to achieve high-precision machining. 【Application Scenarios】 - Machining of precision medical device components - Machining of multiple small components - Machining of complex-shaped parts 【Benefits of Implementation】 - Achieves high-precision machining - Reduces setup time - Lowers machining costs

• Processing Jig

In the aerospace industry, there is a strong demand for lightweight components. At the same time, high precision in machining is essential, and improving efficiency in the machining process is also important. Traditional jigs have faced challenges due to their weight, which becomes a bottleneck and leads to longer setup times. Flex Clamps, with their lightweight design, enable high-precision machining and contribute to reducing setup times. 【Usage Scenarios】 - Machining of aircraft components - Manufacturing of space-related equipment 【Benefits of Implementation】 - Improved work efficiency through weight reduction - Enhanced quality through high-precision machining - Cost reduction through shorter setup times

• Processing Jig

In the aerospace industry, there is a strong demand for lightweight components. At the same time, high precision machining is essential, and improving efficiency in the machining process is also important. Traditional jigs have faced challenges due to their weight, which can be a bottleneck and lead to longer setup times. Flex Clamps, with their lightweight design, enable high-precision machining and contribute to reducing setup times. 【Application Scenarios】 - Machining of aircraft components - Manufacturing of space-related equipment 【Benefits of Implementation】 - Improved work efficiency through weight reduction - Enhanced quality through high-precision machining - Cost reduction through shorter setup times

• Processing Jig

In the mold industry, there is a demand for the efficiency of mold manufacturing processes. In particular, reducing setup time during manufacturing operations is crucial. Inappropriate jigs can lead to decreased machining accuracy and, in the worst case, damage to the mold. Flex Clamps are equipped with high-precision work holders as standard, preventing workpiece lift during tightening, thus contributing to quality improvement in mold machining. 【Usage Scenarios】 - Rough machining of molds - Finishing machining of molds - Small-batch production of various types 【Effects of Implementation】 - Reduction in machining time - Improvement in machining accuracy - Enhancement of work efficiency

• Processing Jig

In the mold manufacturing industry, high-precision processing is required, and the quality of the mold affects the performance of the products. In particular, in mold processing, the secure fixation of the workpiece and the assurance of the processing area are crucial. Inadequate fixation can lead to a decrease in processing accuracy and, in the worst case, damage to the mold. Flex Clamps are equipped with high-precision work holders as standard, preventing the workpiece from lifting during tightening, thereby contributing to quality improvement in mold processing. 【Usage Scenarios】 - Rough processing of molds - Finishing processing of molds - Small-batch production of various types 【Effects of Implementation】 - Reduction of processing time - Improvement of processing accuracy - Enhancement of work efficiency

• Processing Jig

In the field of robotics, precise positioning and secure fixation of the arm are extremely important for ensuring the accuracy and safety of operations. Especially in environments with repetitive motions or high loads, any misalignment or looseness of the arm can lead to decreased work efficiency and potential accidents. The Flex Clamp achieves high-precision tightening and secure fixation through double clamping, supporting the stable operation of robotic arms. 【Usage Scenarios】 - Fixing parts of robotic arms - Precision machining of workpieces - Assembly tasks 【Benefits of Implementation】 - Improved stability of the arm - Increased work efficiency - Enhanced safety

• Processing Jig

In the medical device industry, precise machining of components is required to ensure the safety and reliability of products. Especially in medical devices that are becoming smaller and more complex, the accuracy of parts significantly affects the performance of the products. Improper fixing or machining can lead to a decline in product quality or failures. Flex clamps enable high-precision machining and contribute to improved production efficiency in medical device manufacturing by reducing setup time. 【Usage Scenarios】 - Precision machining of medical device components - Mass production of small parts - Machining of complex-shaped components 【Benefits of Implementation】 - Improved machining accuracy - Reduced setup time - Increased productivity

• Processing Jig

In the shipbuilding industry, deck installation work requires the precise securing of large components and the safe progression of tasks. Particularly in situations involving limited space or thermal processing such as welding, the reliable fixation of components is crucial. Improper securing can lead to delays in work or accidents. The Flex Clamp achieves high clamping force while being lightweight, contributing to the efficiency of deck installation work. 【Usage Scenarios】 - Temporary fixation of deck components - Securing components during welding operations - Work in confined spaces 【Benefits of Implementation】 - Reduction in work time - Improved safety of operations - Enhanced work efficiency

• Processing Jig

In the aerospace industry’s component assembly process, high precision and safety are required. In particular, reliable fixtures are essential for securing complex-shaped components and those that require high-precision positioning. Improper fixation can lead to assembly defects and a decline in product performance. The Flex Clamp ensures secure fixation of components through its high-precision jaws and double clamping mechanism, contributing to the efficiency of assembly work. 【Application Scenarios】 - Assembly process of aerospace components - Fixation of complex-shaped components - Fixation of components requiring high-precision positioning 【Benefits of Implementation】 - Reduction in assembly time - Improvement in work efficiency - Stabilization of quality - Cost reduction

• Processing Jig

In the automotive manufacturing industry, interior assembly work requires precise positioning and secure fastening. The quality of interior components is a crucial factor that influences customer satisfaction, and low fastening accuracy can lead to noise issues and misalignment of parts. The Flex Clamp addresses these challenges with its high-precision tightening and lift prevention features. 【Usage Scenarios】 - Fastening interior components - Securing trims and panels - Fixing seats and consoles 【Benefits of Implementation】 - Reduction in work time - Improvement in fastening accuracy - Stabilization of quality

• Processing Jig

The "Flex Clamp" achieves compactness on both the fixed and clamping sides, allowing for a significantly wider jaw opening, which provides a large processing area for clamping fixtures. It employs a special jaw that ensures high precision and prevents workpieces from lifting during clamping. The double clamp design allows for secure fixation. Additionally, it realizes high rigidity and high precision for both material processing and finishing. It makes setup easy for processing large items as well as multiple small items. 【Features】 ■ High-precision jaw work setter is standard equipment ■ Prevents workpiece lifting during clamping ■ High wear resistance and strength ■ Instant positioning method ■ Jaw opening can accommodate from 0 to 2300 mm *For more details, please refer to the materials or feel free to contact us.

• Processing Jig

The "Modular Clamp" is a dual-clamping device designed for jigs that enables high-efficiency production with multiple workpieces, quick clamping, high-precision machining, and flexible jig design. It employs a special jaw that achieves high precision and prevents workpieces from lifting during tightening. Reliable clamping can be achieved with uniform force, regardless of the contact points of the jaws. Additionally, a single-clamping version with an angled base is also available in the lineup. 【Features】 ■ Quickly and accurately clamps two adjacent workpieces ■ Prevents workpieces from lifting during tightening ■ Clamps with uniform force regardless of contact points ■ Slide mechanism absorbs machining errors ■ Available in various sizes and types ■ Also available for general-purpose vises ■ Can be integrated into flex clamps for processing multiple pieces *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig

- A compact design that fits into small machine tools while ensuring rigidity. - The clamping section is also compactly designed to secure a wide jaw opening. - A positioning pin system that allows for quick setup and tightening. - A jaw (high-precision jaw work setter) that prevents workpiece lift-off is standard on the clamping side. - Reliable clamping with fine trapezoidal screws, even when hand-tightened. - A jaw width of 54mm suitable for small workpieces. Efficient multi-row arrangement in the X-axis direction allows for processing multiple large and small workpieces. - Further multi-piece processing is achieved by using intermediate blocks. - Quick setup changes can be realized by arranging multiple units on the auxiliary base. - Long hours of unmanned operation can be achieved by arranging multiple units on a multi-face mass block. *For more details, please refer to the materials or feel free to contact us.

• Processing Jig

One-touch detachable work support table Setup and processing are speedy Since it does not use magnets, there are no magnetic-related troubles Thanks to the patented dedicated bolt and built-in spring structure, it constantly applies a uniform force downward. Therefore, it can also be used with our high-precision work setters and modular clamps, where the chuck moves up and down.

• Processing Jig

The demand for automation in the machine tool industry is increasingly rising to improve production efficiency and reduce costs. In particular, to accommodate small-batch production of various types and complex-shaped workpieces, it is essential to shorten setup times and achieve high clamping precision. The Auto Flex Clamp Type Beta addresses these challenges by combining manual pre-tightening with automatic tightening using pneumatic pressure. This results in reduced setup times, decreased burden on operators, and high machining precision, contributing to increased productivity. 【Application Scenarios】 - Inline automatic machine vice systems - Small-batch production of various types - Machining of complex-shaped workpieces 【Benefits of Implementation】 - Reduced setup times - Decreased burden on operators - High machining precision - Increased productivity

• Processing Jig

The Auto Flex Clamp Type Beta is an inline automatic machine vice for mass production processing. It can be tightened using pneumatic pressure, allowing for the construction of an inline automatic machine vice clamp system for mass production by controlling the pneumatic pressure. Additionally, unlike conventional products, it features a hybrid structure that allows for strong tightening even with manual tightening. This structure enables preliminary tightening by hand followed by automatic tightening, thereby eliminating unnecessary movements and saving time. This machine vice realizes "labor-saving, manpower reduction, and automation" while achieving "high precision, quality improvement, and energy saving." 【Features】 ■ Inline automatic machine vice for mass production processing ■ Hybrid structure that allows both manual tightening and pneumatic tightening ■ Machine vice capable of strong tightening even with manual tightening alone ■ Clamp position can be set across the entire jaw opening ■ High precision, quality improvement, and energy-saving machine vice *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig

At our company, consistent quality, speed improvement, and low cost are unchanging themes. We propose system jigs utilizing the "Flex Clamp" tightening fixture and its derived products, which improve the production process through meticulous processing planning and significantly enhance productivity.

• Processing Contract

A revolutionary double-clamping machine vise that can absorb dimensional differences and clamp (with a maximum of 20mm for a 10mm dimensional difference on one side). The opening of the jaws can be adjusted in stages according to the position of the jaw positioning pins, allowing for quick setup changes. Additionally, workpieces of different sizes can be clamped simultaneously. As a custom option, it can also accommodate center machine vises required for front-operated vises and 5-sided machining. 【Features】 - A revolutionary double-clamping machine vise that can absorb dimensional differences and clamp (with a maximum of 20mm for a 10mm dimensional difference on one side). - The opening of the jaws can be adjusted in stages according to the position of the jaw positioning pins, allowing for quick setup changes. Additionally, workpieces of different sizes can be clamped simultaneously. - As a custom option, it can also accommodate center machine vises required for front-operated vises and 5-sided machining.

• Processing Jig

The "Machine Vice Kit" is a versatile tool kit for machine vices that expands the functionality of your existing vice simply by placing it on top. ■ Adjustable Jaw Kit This vice kit allows you to convert your existing vice into an adjustable angle vice just by placing it on top. It can be used in various ways depending on the combination. ■ High-Precision Jaw Work Setter Kit This vice kit enables you to turn your existing vice into a high-precision vice just by placing it on top. It absorbs any lift through a downward stroke, achieving a clamp with zero lift and high stability. ■ Modular Clamp Kit This vice kit allows you to process multiple high-precision parts just by placing it on top of your existing vice.

• Processing Jig

The "Versatile Fixture Kit" is a fixture kit developed and designed to address the unsatisfactory aspects of fixture components used in machining, bringing innovation to the machining site. By offering sizes both large and small, it allows for various applications depending on your ideas, from receiving base kits to clamp kits, and kits that enable processing multiple pieces with a single vice. In addition to the mounting base, we provide features such as a "Swivel Lock" and "Swivel Base" that can move approximately 10° to the left and right, as well as a "Free Lock" that is highly resistant to pressure, with a strength of 1.5 to 5 tons, making it very durable compared to conventional products. This product achieves a high clamping force that is safe and secure. 【Features】 ■ Can clamp workpieces with a tapered shape (such as cast materials) ■ High pressure resistance ■ Versatile applications ■ Significantly improved productivity *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig

The "Vice Work Stopper" is a work stopper that allows for very easy positioning of workpieces. It enables high-precision positioning at the same location every time, and installation and removal can be done instantly with simple operations. Additionally, it is compatible with various jaw widths and machine vices from different manufacturers. Using our products "Modular Clamp Kit" and "Flex Twin Clamp," positioning of workpieces for multiple processing can be done very quickly and easily. Since the stopper is removed before starting processing, simultaneous processing from top to side can be achieved, significantly improving processing efficiency. 【Features】 ■ Quickly accommodates vices with widths from 50 to 200 mm with positioning pins ■ Quickly adapts to variations in vice width with a rotating position ■ Quick and easy installation with a lever mechanism ■ Allows for quick attachment and detachment, as well as high-precision positioning *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

This is an optimal clamp fixture component for automatic tightening jigs used in factories with automated transport lines for machining by robots and other machinery. 【Features of the Hydraulic Cylinder Built-in Modular Clamp】 ■ Safe structure in a temporary tightening state when not in operation. No worries about the workpiece coming loose even during sudden power outages or at the end of work. ■ Easy jig design. ■ Uniform clamping force and sinking force due to patented structure. ■ Safe and reliable clamping that prevents lifting. ■ High precision and high-quality machining. *For more details, please refer to the PDF document or feel free to contact us.

• Hydraulic Equipment

The "Flex Clamp" is a machine vice that achieves compactness on both the fixed and clamping sides, allowing for a significantly wider jaw opening, which greatly increases the machining area. It employs a special jaw that ensures high precision and prevents workpieces from lifting during clamping. This machine vice provides reliable fixation through double clamping. Additionally, it achieves high rigidity and precision, suitable for both material processing and finishing. It is a machine vice that makes setup easy, whether for large workpieces or multiple small parts. 【Features】 ■ High-precision jaw work setter is standard equipment ■ Prevents workpiece lifting during clamping ■ High wear resistance and strength machine vice ■ Instant positioning method machine vice ■ Jaw opening can accommodate from 0 to 2300mm *For more details, please refer to the documentation or feel free to contact us.

• Processing Jig

The "Flex Clamp" is a machine vice that achieves compactness on both the fixed and clamping sides, allowing for a significantly wider jaw opening, which greatly increases the machining area. It employs a special jaw that ensures high precision and prevents workpiece lift during clamping. With double clamping, this machine vice provides secure fixation. Additionally, it achieves high rigidity and precision, suitable for both material processing and finishing. This machine vice makes setup easy, whether for large workpieces or for handling many small parts. 【Features】 ■ Standard equipped with a high-precision jaw work setter ■ Prevents workpiece lift during clamping ■ Highly wear-resistant and strong machine vice ■ Instant positioning method for the machine vice ■ Jaw opening can accommodate from 0 to 2300 mm *For more details, please refer to the documentation or feel free to contact us.

• Processing Jig

High-precision machine vice for 5-axis machining - Fixed with tension metal on both sides - Equipped with a backup lock function on the screw - This machine vice features an unprecedented level of precision with a double structure of W rails and hardened guide rails on both sides - It is designed to minimize warping of the vice and the movable jaw.

• Processing Jig

- A compactly designed machine vice that fits into small machine tools while ensuring rigidity. - A machine vice with a compact design in the clamping area, allowing for a wide jaw opening. - A positioning pin system that enables quick setup and clamping. - A machine vice equipped as standard with a jaw that eliminates workpiece lifting (high-precision jaw work setter) on the clamping side. - Secure and reliable clamping even with hand tightening using fine trapezoidal screws. - A jaw width of 54mm suitable for small workpieces, allowing for efficient multi-row arrangement in the X-axis direction, enabling processing of both large and small workpieces in multiple units. - A machine vice that enables further multi-unit processing by using intermediate blocks. - Quick setup changes can be achieved by arranging multiple units on an auxiliary base. - Long hours of unmanned operation can be achieved by arranging multiple units on a multi-surface mass block. *For more details, please refer to the materials or feel free to contact us.*

• Processing Jig