丸昭機械 List of Products and Services

The "Robo Arm MF8" is a CNC wire former that enables a reduction in setup time. It features a diverse tool configuration due to the independent rotation of the inner and outer spindle axes. The front and rear sliding function of the cutting unit allows for products oriented at the ends. Additionally, it can perform simultaneous bending at multiple locations through the left-right and front-back movements of the bending head. 【Features】 ■ A wide variety of processing options with the newly developed bending head ■ A diverse tool configuration due to the independent rotation of the inner and outer spindle axes ■ Simultaneous bending at multiple locations through the left-right and front-back movements of the bending head ■ The front and rear sliding function of the cutting unit allows for products oriented at the ends ■ Significant reduction in setup time through the digitization of the straightening device (optional) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "3DW Bender Series" is a dual-head three-dimensional bending auto bender that enables simultaneous processing on both sides with synchronized control. The minimum distance between head centers is 165mm, and the maximum unfolding length is 2000mm. The dual bending heads are equipped with distortion correction functions (NC servo), and the material correction method can be selected from either a roller correction machine or an NC rotary spinner (single/double) correction machine. 【Features】 ■ Simultaneous processing on both sides with synchronized control twin heads ■ Minimum distance between head centers is 165mm, maximum unfolding length is 2000mm ■ Material supply methods can be selected from magazine supply (cut materials) or coil material supply ■ An end processing machine can be added in the previous process (curling unit, beveling machine, etc.) ■ Distortion correction function included in both bending heads (NC servo) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

"WIREMAN" is a flat bending auto bender capable of high-speed and stable high-precision processing. It is equipped with a material holding unit that prevents the material from lifting or detaching from the mold. It can be linked with various end processing machines such as presses and chamfering units, and the digital display of the correction position improves work efficiency. 【Features】 ■ Capable of high-speed and stable high-precision processing ■ Prevents material from lifting and detaching from the mold ■ Sharp and burr-free cutting surface ■ Can be linked with various end processing machines such as presses and chamfering units ■ NC core rotation function that allows selection of up to 8 types of R during programming (optional) ■ Improved work efficiency with digital display of correction position (optional) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "3D Bender Series" is a wire processing machine that achieves advanced linearity. Equipped with an NC double rotary spinner, it reduces the material's distortion stress. It has high rigidity and improved workability, making it capable of handling difficult processing and a variety of bending operations. Additionally, it features a powerful work gripper with minimal interference areas and a new high-speed controller. 【Features】 ■ Equipped with an NC double rotary spinner to reduce material distortion stress ■ Easy and stable data correction ■ Bending head with two heads ■ Capable of difficult processing and a variety of bending operations ■ Features a powerful work gripper with minimal interference areas and a new high-speed controller *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "3D BENDER Program Generator" is a software for creating machining programs and interference simulations that faithfully converts the structure of the main body and tools into 3D data. All special programs for machining complex shapes can be edited and reproduced. (Such as over-bending, reverse bending, and re-gripping) It is equipped with design and simulation functions for tools tailored to bending shapes and methods. 【Features】 ■ Faithfully converts the structure of the main body and tools into 3D data ■ Bending programs can be created in a short time ■ All special programs for machining complex shapes can be edited and reproduced ■ Equipped with design and simulation functions for tools tailored to bending shapes and methods *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Software (middle, driver, security, etc.)
• simulator

This catalog introduces the wire processing machines handled by Marusho Machinery. It features a variety of processing options made possible by a multifunctional bending head, including the 3D bending auto bender "Robo Arm" and the flat bending auto bender "Wire Man" with precise feeding and bending dimensions. Please use this for selecting products. 【Contents】 ■ 3D bending auto bender "Robo Arm" ■ Flat bending auto bender "Wire Man" ■ 3D bending auto bender "3D Bender" ■ Double-headed 3D bending auto bender "3DW Bender" ■ Touch panel wire processing machines "NC Mini Bender, NC Bender, NC Bender L" *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Our company, based on the know-how cultivated through years of technological development, has developed and launched various products as a wire processing machine manufacturer, receiving high praise from the industrial sector. In developing new products, we always adhere to the concept of "human-centered" and "easy-to-handle machines" based on ergonomics, ensuring that all our products are highly reliable and can be used with confidence. 【Business Activities】 ■ Various wire processing machines and various machine tools ■ Special jigs and labor-saving automatic machines ■ Various testing machines and design manufacturing *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

The "Automaltor" is an automated spherical machining device equipped with the "Maltor" cotton material spherical cutter. By automating the C surface and spherical machining processes, it has improved work efficiency and increased speed. The use of the wire material spherical cutter "Maltor" allows for beautifully chamfered edges with a uniform finish. It features easy operation that anyone can manage, and allows for comfortable work while seated even during long hours. 【Features】 ○ High work efficiency ○ Beautiful and uniform finish ○ Long tool life and low running costs (with two carbide blades) ○ Capable of processing long materials ○ Can be linked with various forming machines For more details, please contact us or download the catalog.

• Other processing machines

The "3D Bender" is a three-dimensional bending auto bender that features independent rotation and stepless vertical movement of the inner and outer spindle, allowing for a variety of tool configurations. It is capable of processing materials that have been machined on both ends (such as threading, chamfering, etc.). It can handle short workpieces at both ends and workpieces with opposing end faces using a two-jaw gripper direction. You can choose between magazine supply (cut materials) or coil material supply for the material feeding method. 【Features】 ○ Capable of processing materials that have been machined on both ends ○ Can process short workpieces at both ends using a two-jaw gripper system ○ Automatic material supply device and automatic discharge device can be installed For more details, please contact us or download the catalog.

• Other processing machines

The "NC Bender Series" is a bending machine developed with maximum NC functionality. Instead of being driven by pneumatic or hydraulic power, it operates with an AC servo motor, allowing for extremely quiet and precise bending operations. The starting and ending points of the bend can be freely set from any position within 360°, enabling the completion of products without the need for changeovers. 【Features】 ■ No compressor required ■ Easy operation with a touch panel ■ Programs can be input in Japanese (English is also available) ■ Free setting of starting and ending points ■ Multi-step bending angle settings available *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

"Martle" is a cutter that can be attached to a drill press to create spherical surfaces on wire materials (φ2 to φ12). Due to its special carbide composition, the blade is resistant to chipping and can be used for a long time. We also offer drill presses specifically designed for spherical surface machining, equipped with air-operated vises. 【Features】 - Replaces end mills - Excellent durability and produces beautiful finishes - Low running costs For more details, please contact us or download the catalog.

• cutter

The "Robo Arm MB Series" is a full-servo three-dimensional bending auto-bender that enables ultra-high-speed processing. It features an NC core rotation function that allows the selection of up to 8 types of R during programming. Equipped with a high-rigidity bending head that has a wide processing area, it has achieved fully unmanned operation. 【Features】 ■ Full-servo specification enabling ultra-high-speed processing ■ NC correction machine drive function (optional) significantly improves straightening accuracy ■ Compatible with various terminal processing machines (presses, chamfering units) ■ Adopts a touch panel PC, allowing centralized management of multiple units online ■ Converts CAD data into three-dimensional graphics Can automatically convert to processing programs (automatic processing data creation system) *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines