マーテック List of Products and Services

The cylinder liner is the most important component in injection molding machines and extruders. It not only transmits thermal energy to the resin and screw but also supports the harsh operation of the screw, playing a role in enabling a good screw to exhibit better transport capacity with good resin conditions. No matter how good the screw is replaced with, it is meaningless if the inner diameter of the cylinder liner is worn. It can lead to stagnation, reduced transport capacity, and even promote screw wear. When replacing the screw, it is recommended to measure the inner diameter of the cylinder liner.

• Injection Molding Machine
• Extrusion Machine
• Rubber Processing Machine

Cutting the generated resin strands into pellet form, isn't it thought that a pelletizer just needs to cut? Even if it is not functioning well, due to its complex structure, it is used until it breaks, and the waste of time and cost when it comes to "repair" is immeasurable. The ideas and components created by Martec's experience, achievements, and unparalleled technology are being utilized by more compound manufacturers. Additionally, depending on the application and specifications, we can provide a variety of options tailored to your needs, such as soft type (TSS type) and wet specifications! Please feel free to contact us.

• Injection Molding Machine
• Resin processing machine
• Wood processing machinery

When molding high-viscosity molten resin gel, if stains occur on the product, it may be due to temperature management or the possibility of resin buildup. If the color of the stains is black or brown, it is believed that they originated inside the cylinder, where accumulated and degraded materials have flaked off and mixed into the product. By applying a non-stick coating to the screw and cylinder, we can prevent buildup and address product defects caused by discoloration from burning!

• Resin processing machine
• Rubber Processing Machine
• Casting Machine

This is piping for air transport of powdered materials. Since it transports powder at high speed, the bends (R) in particular tend to wear out severely and may need to be replaced in a short period of time. Larger diameters can be constructed with ceramic chips. Smaller diameters can be constructed by inserting ceramic pipes. In some cases, it is also possible to combine a two-component putty material containing ceramic particles! This significantly extends the lifespan of the piping.

• Powder Molding Machine
• Stone Processing Machinery
• Casting Machine

The cylinders for injection and extrusion molding machines for plastics, which are becoming more complex and diverse due to the inclusion of metal powders, glass fibers, flame retardants, magnets, fine ceramics, and other materials in plastic molding materials, require performance characteristics such as wear resistance and corrosion resistance. Our company has a wealth of delivery experience backed by the material and processing technologies we have developed, and we have received positive feedback from various users. We will respond to all the "troubles" of equipment managers with a focus on advanced technology and high product quality.

• Blow Molding Machine
• Resin processing machine
• Powder Molding Machine

The cylinders for injection and extrusion molding machines for plastics, which are becoming more complex and diverse due to the inclusion of metal powders, glass fibers, flame retardants, magnets, fine ceramics, and other materials in plastic molding materials, require performance characteristics such as wear resistance and corrosion resistance. Our company has a wealth of delivery experience backed by the material and processing technologies we have developed, and we have received positive feedback from various users. We will respond to all the "troubles" of equipment managers with a focus on advanced technology and high product quality.

• Injection Molding Machine
• Extrusion Machine
• Powder Molding Machine

The cylinders for injection and extrusion molding machines of increasingly complex and diverse plastics, which contain metal powders, glass fibers, flame retardants, magnets, fine ceramics, and more, require performance characteristics such as wear resistance and corrosion resistance. Our company has a wealth of delivery experience backed by the material and processing technologies we have developed, and we have received positive feedback from various users. We respond to all the "troubles" of equipment managers with a focus on advanced technology and high product quality, whether through new products or repairs.

• Injection Molding Machine
• Extrusion Machine
• Resin processing machine

An aluminum casting heater is a product created by placing a heater inside a mold and pouring molten aluminum alloy into it. Its greatest feature is that the molten aluminum and the heater are in complete contact and integrated, resulting in excellent thermal conductivity, minimal temperature deviation, and very good heat distribution, which also promises a long lifespan. Since it is made from a "mold," it can accommodate complex shapes! It is used in various fields such as semiconductors, solar cells, injection molding, and extrusion machines. Due to its structure, the aluminum casting heater is strong against external impacts and has excellent durability. It can be produced in a wide variety of sizes, from small to large, as long as they are within the casting size limits. Simultaneously, air cooling and water cooling processing are also possible.

• Injection Molding Machine
• Extrusion Machine
• Textile Processing Machinery

In addition, we search nationwide for used industrial machinery that meets the specifications requested by our customers, such as jaw crushers used in stone quarries... If you're thinking, "I wonder if there's a machine like this," please feel free to inquire!!

• Other machine tools
• Other processing machines
• Other conveying machines

By adhering ceramic sheet materials to areas of equipment and devices that experience severe wear, such as those used for storing and transporting raw materials like iron ore, coal, and soil, we protect the base material from wear. Ceramics are highly anticipated due to their excellent properties (mechanical, electrical, thermal, etc.) and are now widely used in many industries. However, unlike metals, they cannot be bent or stretched due to their processing methods. This difficulty in processing sometimes leads to abandoning their use. Additionally, since ceramics are molded products, using standardized products (applications) is essential for cost performance. Therefore, commonly used tile chips are available. The ceramic sheet, which consists of 10×10×3t square tiles adhered with adhesive, can overcome the difficulty of processing and has a wide range of applications, allowing us to meet diverse customer needs.

• Casting Machine
• Powder Conveyor Device
• Stone Processing Machinery

It is a thin and lightweight film heater that forms circuits by printing PTC ink and conductive paste with self-temperature control functionality. Since the ink itself has temperature control capabilities, it is highly safe and allows for the production of energy-efficient heaters. It is widely used in underfloor heating, chair heaters, panel heaters, and thermotherapy devices. - It can be powered by either direct current or alternating current. - Heaters of any shape can be manufactured.

• Interior parts
• Board to Board Connectors
• Other heaters

Not only can we provide screws for the quantitative supply of wood chips to boilers, but we can also accommodate casings, valves, and more! We will measure the screws currently used for the quantitative supply of wood chips to your boiler, create drawings, and of course, manufacture equivalent products. We can also propose specifications that can enhance functionality. We also accept repairs, such as outer diameter buildup.

• Wood processing machinery
• Crusher
• Food environmental hygiene/contamination prevention equipment

If you are in charge of technology for extrusion and molding machines, I believe you have thought about improving the capacity of existing screw cylinders at least once! A 10% increase in output means a 20% loss if there is none. Fixed costs hardly change. If you think "more and more," please let us know!

• Injection Molding Machine
• Mixer/agitator
• Extrusion Machine

- Construction possible on-site! (Travel expenses separate) - Sale of ceramic putty as a standalone product is also possible! - Construction at our company is possible with supplied base materials! Why not give it a try? - Parts utilizing high-tech materials such as corrosion-resistant, wear-resistant, non-stick, low-temperature welding (thermal spraying), and special metal materials. For the development and sale of industrial components based on advanced joining materials, including treatment devices that address environmental issues, please leave it to us.

• Dust collector
• Powder Supply Device
• Coating Agent

With a ceramic blade that boasts hardness second only to diamond, it has a hardness several dozen times greater than that of metal blades! It has a lifespan several times longer than that of super-hard blades and is also resistant to corrosion! It demonstrates its power in cutting with point contact, similar to processing plastic film.

• Resin processing machine
• Other metal materials
• Other cutting tools

The alloy based on cobalt excels in wear resistance, heat resistance, impact resistance, and corrosion resistance, maintaining its properties and hardness even at high temperatures of around 800°C. We specialize in the development and sales of industrial components based on advanced joining materials, such as parts utilizing high-tech materials like corrosion-resistant, wear-resistant, non-stick, low-temperature welding (thermal spraying), and special metal materials, as well as treatment devices that address environmental issues.

• Injection Molding Machine
• Other process controls
• Dice

The objective is to provide a manufacturing method for branch pipe fittings that are inexpensive, have good production efficiency, incur low manufacturing costs, can be produced even with a small diameter, allow fluid to flow in both directions at all times, and can be mass-produced. It is possible to manufacture branch pipe fittings by connecting a coupling pipe, which has an abutment piece formed at its base, to a pipe body with a distribution hole, ensuring that the coupling pipe and the pipe body communicate by placing the abutment piece against the outer peripheral surface of the pipe body, positioning the filler material around the outer periphery of the abutment piece, and heating it to connect the coupling pipe to the pipe body. In addition to ring filler materials, we also handle paste filler materials and silver solder, allowing for both material supply and construction.

• Electric furnace
• Heat exchanger
• Industrial Furnace

Parts utilizing high-tech materials such as corrosion-resistant, wear-resistant, non-stick, low-temperature welding (thermal spraying), and special metal materials. For the development and sales of industrial components based on advanced joining materials that also address environmental issues, please leave it to us.

• Welding Machine
• Soldering Equipment
• Welding robot

This is a ceramic piping system that emphasizes cost performance through the casting method. Due to the casting process, there are "waves" and "roughness" present. (The photo shows a 65A ceramic pipe, 4t) The ceramic material used is selected for its high hardness and excellent wear resistance, providing durability that cannot be achieved with conventional products, thereby contributing to the reduction of repair costs and meeting diverse needs.

• Hazardous material processing
• Mixer/agitator
• Granulating Equipment

Ceramic materials are selected for their high hardness and excellent wear resistance! They demonstrate durability that cannot be achieved with conventional products and offer solutions to the "problems" faced by equipment managers, including reducing repair costs!

• Mixer/agitator
• Food Conveyor Equipment
• Powder Conveyor Device

Parts utilizing high-tech materials such as corrosion-resistant, wear-resistant, non-stick, low-temperature welding (thermal spraying), and special metal materials. For the development and sales of industrial components based on advanced joining materials that also address environmental issues, please leave it to us.

• Rubber Processing Machine
• Other machine elements
• hose

If you have any issues regarding products or various machines... Please feel free to contact us anytime! We will respond with a quick estimate within 48 hours!!

• Powder Molding Machine
• Mixer/agitator
• Powder Conveyor Device

Dust and powder wear out faster than expected, don't they? Ceramic chip linings can be applied to surprisingly unexpected materials to address wear (fans are just one example). In the case of complex shapes, using it in conjunction with putty contributes to the longevity of various parts.

• Dust collector
• gear
• Sieve/Shaker

We perform the joining of dissimilar metals and non-ferrous metals according to their intended use. Silver brazing and brass brazing. For areas requiring wear resistance, we recommend brazing with materials such as sintered diamond or cemented carbide. We also propose brazing that takes thermal stress into account to address "cracking" or "distortion" caused by differences in thermal expansion coefficients.

• Food Cutting Equipment
• Special Steel
• Other machine elements

Of course, modifications to materials and shapes according to applications such as corrosion resistance, wear resistance, and non-stick properties are possible, as well as new creations. Martec's technology is applicable to all machine parts, including not only screws but also cylinders and dies. We respond to the demands of equipment personnel for "more..."!

• Injection Molding Machine
• Mixer/agitator
• Food Processing Equipment

Overlay welding is performed not to join metals, but to impart wear resistance, corrosion resistance, and heat resistance to the surface of the metal. The reasons for performing overlay welding include the high cost of manufacturing entire components from such specialized metals, technical difficulties, and the need to repair worn components due to operational loads. The importance of this process increases as the hardness of the material rises, leading to greater sensitivity to cracking. At Martec, we are well-versed in the characteristics of high-hardness materials, which is why we carry out post-processing that pursues quality.

• Industrial Furnace
• Steel
• alloy

Reconstruction through overlay welding with stellite, colmonoy, corrosion-resistant, and wear-resistant materials. It is also possible to select repair methods such as overlay welding, thermal spraying, special plating, and heat treatment, and to carry out composite construction. With skilled techniques, the finish will be astonishing!

• Injection Molding Machine
• Resin processing machine
• Extrusion Machine

Among the problems of scrapers, the form of wear commonly referred to as soil abrasion is not uniform; wear progresses through a combination of erosion wear, scratching wear, cutting wear, and other complex forms of wear. In cases where hard particles are stirred and mixed within a hopper, such as with casting sand or brick raw materials, if there is no metal contact, attaching ceramic chips to the scraper can extend its lifespan.

• Casting Machine
• Stone Processing Machinery
• Conveyor

The severe wear and tear of equipment can be mitigated by developing wear-resistant thermal spray materials that enable the long lifespan of equipment, leading to reduced maintenance costs and lower equipment renewal expenses due to the extended life of boiler systems. This approach accommodates a wide variety of materials, including general steel, stainless steel, cast iron, copper, aluminum, and other alloys, and does not depend on the base material's properties. By covering only the worn surfaces of inexpensive structural materials with a very hard coating, cost reductions can be achieved.

• Plastic processing machines (cutting and rolling)
• Industrial Furnace
• silo

Hastelloy is effective for the corrosion and wear of screws in centrifuges used for the solid-liquid separation of highly abrasive slurries, especially those containing sodium chloride. We aim to reduce costs by repeatedly repairing and reusing them. After sketching the screw of your currently used centrifuge, we can create drawings and manufacture equivalent parts, as well as propose specifications that can further enhance functionality. We also accept repairs such as outer diameter buildup. Please leave the processing of long screws (L/D 20 to 40) to us!

• Powder Molding Machine
• centrifuge
• Food Processing Equipment

Have you ever encountered such problems during soldering work? - The solder won't flow. - It overheats and burns. - Surroundings get dirty. - The flux can't be applied evenly. - The ring solder is difficult to set. - The ring solder is hard to make. - Inventory management is challenging. In such cases, please feel free to contact Martec! We handle various types of paste solder. - Solder - Tin/Silver solder - Lead-free solder - Silver solder - Cadmium-free silver solder - Copper solder - Aluminum solder - Nickel solder - Gold solder Please feel free to inquire.

• Solder
• Soldering Equipment
• Welding Machine

Not limited to nozzles for injection molding machines, it is ideal for products that require water repellency, slip properties, and release properties.

• Injection Molding Machine
• nozzle
• Resin mold

The cylinders for injection and extrusion molding machines for plastics, which are becoming more complex and diverse, contain metal powders, glass fibers, flame retardants, magnets, fine ceramics, and other materials. These cylinders require performance characteristics such as wear resistance and corrosion resistance. Our company has a wealth of delivery experience backed by the material and processing technologies we have cultivated, and we have received positive feedback from various users. We respond to all the "troubles" faced by equipment managers with a focus on advanced technology and high product quality.

• Injection Molding Machine
• cylinder
• Extrusion Machine

Titanium has almost no aging degradation, making it 100% recyclable and an environmentally friendly futuristic metal. Compared to conventional carbide blades, it is lightweight, hard, resistant to corrosion, and can be shaped into various forms! Additionally, it requires almost no daily maintenance, has high edge retention, and is less prone to chipping than ceramic blades!

• Injection Molding Machine
• Resin processing machine
• Other cutting tools

After sketching the screw and cylinder for your molding machine, we can create drawings and manufacture equivalent products, as well as propose specifications that can enhance functionality. We also accept repairs, such as outer diameter buildup. We also handle screws for major heavy machinery manufacturers. Please leave the processing of long items (L/D 20-40), molding machine screws, and cylinders to us!

• Resin processing machine
• Injection Molding Machine
• Powder Molding Machine

The required characteristics for screws and cylinders used in plastic extrusion and injection molding have become increasingly stringent in recent years. In particular, for the molding of plastic magnets and rubber magnets, wear resistance is demanded beyond that of conventional glass-filled resins, and for super engineering plastics, materials that can withstand higher temperatures are needed. At Martec, we provide products that meet these needs based on our accumulated special steel and roll manufacturing technologies.

• Injection Molding Machine
• Mixer/agitator
• Other surface treatment equipment

If you have any issues regarding products or various machines... Please feel free to contact us with anything! We will respond with a quick estimate within 48 hours!!

• Injection Molding Machine
• Mixer/agitator
• shaker