マブチ・エスアンドティー List of Products and Services

From April 19 (Wednesday) to April 21 (Friday), we will be exhibiting at the "OPIE 2023 Lens Design and Manufacturing Exhibition." We will introduce products that contribute to manufacturing with new technologies, aimed at our customers in the optical field who play a central role in ultra-precision. We hope to propose new technologies and contribute to customers who require various themes such as labor saving, automation, efficiency, and productivity improvement. 【Exhibition Overview】 ■OPIE 2023 Lens Design and Manufacturing Exhibition■ Date: April 19 (Wed) - 21 (Fri), 2023, 10:00 AM - 5:00 PM Location: Pacifico Yokohama, Annex Hall Booth Number: I-01 【Exhibited Products】 ■Satisloh: Lineup of aspheric processing grinding and polishing ■OptoFlat: Low-coherence interferometer for measuring flat shapes and wavefronts ■[New] Aspheric Mold Inspection Device: Automatically detects DLC film defects and droplets on molds ■Glass Lens Preform Defect Inspection Device: Automatically detects defects in lens preforms We look forward to welcoming many visitors, so please stop by our booth. *Please register via the related link.

• Wafer processing/polishing equipment

The "G1" is a grinding machine for large-diameter spherical lenses, aspherical lenses, and freeform lenses up to a maximum diameter of φ500mm (varies for aspherical and spherical lenses depending on shape). It is suitable for grinding hard materials used in large lenses for semiconductor and aerospace applications. With a high-torque grinding wheel spindle, high rigidity characteristics, and careful selection of grinding wheels, it enables grinding processes to be completed in a short time. 【Features】 ■ Compatible with grinding hard materials ■ High-torque grinding wheel spindle ■ High rigidity characteristics ■ Achieves short grinding times through careful selection of grinding wheels *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

The "C-300" is a core drilling machine capable of handling large diameters up to φ300mm. Equipped with two tool spindles, the precision linear motor reduces processing time and improves efficiency. By combining three innovative processes: grinding, cooling, and voice coil clamping, it enables highly dynamic movements with precise control and superior surface quality while processing at maximum speed. 【Features】 ■ Equipped with two tool spindles ■ Precision linear motor: reduces processing time and improves efficiency ■ Capable of movements with precise control and superior surface quality *For more details, please refer to the related links or feel free to contact us.

• Other processing machines

The "HS-200" is a mobile automatic transport unit compatible with most processing machines from Satisloh. It can load up to 408 workpieces per cycle with a positioning accuracy of +/-0.1mm (2 trays, size less than φ18mm). The compatible workpiece sizes range from φ15 to 80mm. Please feel free to contact us for inquiries. 【Features】 ■ Can load up to 408 workpieces per cycle with a positioning accuracy of +/-0.1mm ■ Compatible workpiece sizes: φ15-80mm *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

The PR-150 is a dedicated grinding machine for prisms that accommodates various shapes of prisms. It features compact design, easy operation with software that includes 3D animation, and angle output capability using a 3-axis CNC (angle accuracy ≦ 30 seconds when using the C-axis mechanism). The maximum work size is 150mm diagonally, with an asymmetrical shape. Please feel free to contact us if you have any inquiries. 【Features】 ■ Compact design, easy operation with software that includes 3D animation, and angle output capability using a 3-axis CNC ■ Maximum work size: 150mm diagonally (asymmetrical shape) *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

The "SPM-10" is a compactly designed, CNC-controlled CG and precision grinding machine for small-diameter spherical lenses. With a maximum spindle speed of 100,000 rpm, it assists in the smooth processing of small-diameter lenses. It is suitable for small-diameter lenses required in the endoscope, semiconductor, and automotive industries. 【Features】 ■ High-performance grinding machine for micro-optical components ■ Spherical: φ1mm or less to φ10mm, Aspherical: φ7mm to 12mm ■ Assists in the smooth processing of small-diameter lenses ■ Compatible with small-diameter lenses required in the endoscope, semiconductor, and automotive industries *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

The "SPS-10" is a polishing machine for small-diameter spherical lenses, featuring a compact design and CNC control. It utilizes a synchronous speed method for micro-optical components, allowing for automatic thickness measurement and easy correction of the polishing pad (with options for a two-axis work spindle or replacing the lens holder with a cup grinding wheel). An auto-loading system (optional) enables automation capabilities. Please feel free to contact us for inquiries. 【Features】 ■ Polishing processing using a synchronous speed method for micro-optical components ■ Capable of automation with automatic thickness measurement, easy correction of the polishing pad, and an auto-loading system (optional) *For more details, please refer to the related links or feel free to contact us.

• Wafer processing/polishing equipment

The "SPM-50" is a CG and precision grinding machine for medium-diameter spherical lenses, featuring a compact design and CNC control. It is equipped with automatic thickness measurement and correction functions, an easy touch panel for simple center correction, and pass/fail judgment capabilities. The compatible diameter ranges from φ5mm to φ50mm. Please feel free to contact us when you need assistance. 【Features】 ■ For optical lenses of small to medium diameters ■ Compatible diameter: φ5mm to φ50mm ■ Equipped with automatic thickness measurement and correction functions, easy center correction via touch panel, and pass/fail judgment capabilities. *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

The "SPS-50" is a compact design medium-caliber spherical lens polishing machine controlled by CNC. It supports automation with automatic thickness measurement, easy correction of polishing pads (with a two-axis work spindle specification or by replacing the lens holder with a cup grinding wheel), and an auto-loading system (optional). It accommodates diameters from φ5mm to φ50mm. Please feel free to contact us when you need assistance. 【Features】 ■ For optical lenses of small to medium diameters ■ Compatible diameters: φ5mm to φ50mm ■ Supports automation with automatic thickness measurement, easy correction of polishing pads, and an auto-loading system (optional) *For more details, please refer to the related links or feel free to contact us.

• Wafer processing/polishing equipment

The SPM-125 is a lens grinding machine that combines simple and clear operation with CNC axis technology. This allows for widespread use in the manufacturing of spherical lenses with a diameter of 10 to 125 mm. It supports all processing functions, including pre-ground, fine-ground, and edge processing. 【Features】 ■ Compact installation area for spherical and aspherical (optional) machines ■ Can be integrated as production equipment ■ Supports all processing functions, including pre-ground, fine-ground, and edge processing *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

The "SPS-125" is a lens polishing machine that provides suitable spherical processing. In addition to polishing spherical lenses with a diameter of φ10 to 125mm, it features an integrated dressing function for polishing tools. Equipped with an automatic polishing tool height measurement system, it allows for pre- and corrective aspheric polishing with the optional aspheric polishing function. 【Features】 ■ Aspheric polishing function enables pre- and corrective aspheric polishing (optional) ■ Equipped with an automatic polishing tool height measurement system ■ HS-200 (optional): Optimizes process flow to enhance efficiency *For more details, please refer to the related links or feel free to contact us.

• Wafer processing/polishing equipment

The "SPM-200" enables excellent speed and consistent grinding processes for spheres, aspheres, and freeform surfaces, thanks to its unique dual spindle technology and axis design. Spheres range from φ10mm to 200mm (up to 300mm with restrictions), and aspheres range from φ10 to 300mm. It can be equipped with up to two dual tool spindles and an additional horizontal spindle. Please feel free to contact us when you need assistance. 【Features】 ■ Spheres: φ10mm to 200mm (up to 300mm with restrictions) ■ Aspheres: φ10 to 300mm ■ Capable of accommodating up to two dual tool spindles and an additional horizontal spindle *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

The "SPS-200" is capable of polishing spheres, aspheres, and freeform surfaces within a working range of 5 to 200 mm. It can also accommodate various other optical surfaces such as cylinders and toroids. An HS-200 (Handling System) can be optionally installed, enabling automation. 【Features】 ■ 5-axis CNC polishing machine: Supports spherical, aspherical, and freeform surfaces ■ Spherical: φ5 to 120 mm (up to 140 mm with limitations), aspherical: φ10 mm to 300 mm ■ Can be equipped with HS-200 for automation (optional) *For more details, please refer to the related links or feel free to contact us.

• Wafer processing/polishing equipment

The automatic solvent recycling device "Solvent Recycler" is a distillation regeneration system that heats waste solvents, vaporizes the desired solvent, and then cools it to return it to a liquid state. It heats the solvent to be regenerated until it reaches its boiling point, allowing only the desired solvent to be extracted. Additionally, the removal of residues after solvent regeneration is easy. In liquid form, it can be discharged from the drain hole at the center of the tank. Low-flowability residues, such as solidified or gel-like substances, can be easily removed using special heat-resistant and solvent-resistant bags. 【Features】 ■ Enables the recovery and recycling of clean solvents ■ Leads to a reduction in disposal costs and solvent purchase costs ■ Complies with PRTR regulations *For more details, please refer to the PDF materials or feel free to contact us.

• Gas recovery/treatment equipment

This is a film with two functions: static electricity prevention and rust prevention. It is intended for the export and long-term storage of printed circuit boards, electronic components, and precision equipment parts.

• Packaging Bags

- Since it uses a non-charged polymer resin, the effect lasts. - There is no precipitation of antistatic agents, so there is no concern about contamination. - It is possible to accommodate relatively small lot sizes.

• Packaging Bags

This product is made from a blue-colored fluororesin-impregnated glass cloth as the base material, coated with a silicone-based adhesive. The blue surface enhances the distinguishability from the workpiece, making it easier to recognize as a foreign object in the event of breakage. *It complies with the Food Sanitation Act (Law No. 46 of 2018) for utensils and containers. (As of March 2020)

• Adhesive tape

It has been processed with a hand-cutting feature, allowing it to be cut by hand without the use of knives. Due to its PE core, it is also suitable for use in clean rooms.

• Adhesive tape

This is a product that combines a backing material with a porous PTFE film. It has breathability and moisture permeability due to its fine pores, while also possessing waterproof and water-repellent functions. It allows water vapor to pass through but not water. It can be combined with non-woven fabrics or glass cloth, and can be manufactured as adhesive tapes. Additionally, sealing, punching, and welding processes are possible. Please contact us for more details.

• Composite Materials

The OptoFlat interferometer uses low-coherence interference principles, allowing for easy measurement of flat shapes without being affected by the back surface. Thanks to the LED light source, measurements can be taken immediately upon powering on, and the alignment assistance mechanism makes it easy to operate even for first-time users, making it a practical tool right away. It can be used for a wide range of applications, not only for optical components but also for metal, ceramic parts, and flat surfaces of molds. ■ Reduction of back surface reflection (back surface cancellation thickness of 0.3mm or more) In laser interferometers, when measuring parallel plane samples, the reflection wavefront from the back surface can interfere with the reflection wavefront from the front surface, making measurements difficult. However, with the low-coherence interference principle, it is possible to suppress interference from the back surface by limiting coherence over a short range, resulting in interference fringes generated solely from the front surface. ■ User-friendly for on-site use With the alignment assistance mechanism, even first-time users can easily perform measurements. Additionally, automatic light intensity adjustment eliminates the need to change reference plates for workpieces with significantly different reflectivity. Furthermore, analysis can be started with a non-contact sensor without touching the mouse, eliminating concerns about vibrations caused by operation.

• Analytical Equipment and Devices
• Wafer
• Circuit Board Inspection Equipment

This document presents four successful cases of improvements in the mixing process. By introducing an inline mixer that can uniformly disperse difficult-to-dissolve powders, we have shortened the mixing process from "5 hours" to just "2 hours." If you are looking for hints that can lead to solutions for challenges in quality, productivity, and costs in food and pharmaceutical manufacturing, please take a look. 【Introduction of Featured Cases】 <Dispersion of Powders> Mixing was taking 5 hours with a sloped paddle (two-stage) mixer, but with increased production, a reduction in mixing time became necessary... The use of Silver Son's inline mixer reduced the mixing time to 2 hours! Uniform dispersion also reduced the defect rate by 10% and eased the burden of maintenance work. *For more details on the above case and other cases, please download the document and check it out.

• Mixer/agitator

Manual collection of oil and oil balls floating in the drainage raw water tank can be reduced in manpower and chemical costs by introducing the fully automatic centrifugal oil separator model UB. The recovered oil and solidified SS components are automatically discharged from the centrifugal oil separator, so no manual intervention is required. By minimizing the oil content in the aeration tank, the biological treatment microorganisms can work in an active state, which can enhance the capacity of the wastewater treatment facility and achieve equivalent effects. For such concerns! 　◇ High oil content and residues in wastewater 　◇ Inflow of oil adversely affects the activity of biological treatment 　◇ Labor-intensive collection of oil balls, etc. 　◇ Want to easily remove SS components from wastewater Basic Information 　【Features】 　　No wastewater generated 　　No consumables (such as filters) 　　Easy to operate (fully automatic) 　　Sludge can also be separated 　　Processing capacity: 50L/min to 150L/min

• others

"MeDeuS" is a rubber sheet that reacts to metal detectors. It can detect even the slightest amount of chipping, making it possible to prevent contamination in products such as food and beverages. Additionally, it can be colored, allowing for easy identification of the usage area by changing its color. 【Features】 ■ Reacts to metal detectors ■ Prevents contamination in products ■ Easy identification of usage areas ■ Can be easily cut and processed, such as bonding ■ Selection of rubber material and hardness is possible *For more details, please refer to the PDF document or feel free to contact us.

• Rubber

At Mabuchi S&T, we offer a variety of "mixers" tailored to different applications. For example... ~【Silver Son's 'Laboratory Mixer'】~ A laboratory mixer that can handle various applications such as mixing, emulsifying, and homogenizing with just one unit. 【Features】 ■ Choose from over 40 types of work heads ■ Obtain accurate information necessary for scaling up to production lines ~【Centrifugal Mixer 'C-Mix'】~ A safe mixer without blades that can significantly improve stagnant areas within the tank. 【Features】 ■ Strong prevention of cavitation, suction power, and mixing power ■ Powerful aeration possible without a pump due to the hollow shaft ■ Suitable for food, industrial, and pharmaceutical applications We also have a wide range of other mixers available. If you are looking for a mixer, please feel free to contact us! *For more details, please refer to the PDF materials or feel free to reach out to us.

• Mixer/agitator

The "high shear mixers" is a catalog featuring mixers from Silverson, handled by Mabuchi S&T. It provides abundant information about mixers, including the company's fundamental philosophy and characteristics, laboratory mixers, and special specification mixers. [Contents] ■ Silverson's fundamental philosophy ■ Silverson's operating principles ■ Interchangeable workheads ■ Laboratory mixers ■ Technical data, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

"C-Mix" is a centrifugal mixer that solves challenges in various stirring fields. It has strong cavitation prevention, suction power, and stirring force. It significantly improves the stagnation in the tank. Since it can operate at high speeds, it reduces working time, and it is safe because it has no blades. The size and shape of this product vary depending on the container's shape, capacity, viscosity, etc. A wide range of materials such as stainless steel, Teflon, and ceramics can be selected according to the purpose. 【Features】 ■ Strong cavitation prevention, suction power, and stirring force ■ Hollow shaft enables powerful aeration without a pump ■ Reduces working time ■ Reduces foreign matter ■ Safe because it has no blades *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

The "Flash Mix" is a powder/liquid mixing mixer that enables homogeneous mixing without powder lumps. It minimizes air incorporation with a powder suction speed of up to 15,000 kg/hour and can accommodate higher viscosity solutions than conventional mixers. It is suitable for various applications including food and beverages, pharmaceuticals and cosmetics, chemicals, and pesticides. 【Features】 ■ Homogeneous mixing without powder lumps ■ Powder suction speed of up to 15,000 kg/hour ■ Minimizes air incorporation ■ CIP cleaning - EHEDG compliant design ■ Accommodates higher viscosity solutions than conventional mixers *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

The "L5 Series" is a high-performance mixer equipped with features that cater to efficient and diverse applications, including mixing, emulsifying, uniform dispersion, decomposition, and dissolution. Traditionally, stirring operations have been carried out in multiple stages, but this can now be done with a single unit. The interchangeable work heads allow for a wide range of mixing applications. Even when mixing two liquids with similar or completely different viscosities, it produces a homogeneous mixture in a short time without forming phases. 【Features】 ■ For laboratory use ■ Up to 90% reduction in processing time ■ Excellent versatility ■ Interchangeable work heads ■ Produces a homogeneous mixture in a short time *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

This is the comprehensive catalog of Mabuchi S&T's grinding machines. ○ It includes 34 of our own products. ● For more details, please contact us or download the catalog.

• Wafer processing/polishing equipment
• Repair Agent

The "laboratory mixer" can accommodate various applications with just one unit. Depending on the purpose, you can select the appropriate one from over 40 diverse work heads for mixing, emulsifying, homogenizing, breaking down, dispersing, subdividing, and coagulation breakdown. You can obtain the necessary information accurately when scaling up to a manufacturing line. We offer the "Model L5 Series" and "Tabletop Inline Type." 【Features】 ■ Made by Silverson ■ For laboratory use ■ Supports various applications such as mixing, emulsifying, and homogenizing with one unit ■ Select and use from over 40 types of work heads ■ Accurately obtain the necessary information *For more details, please refer to the PDF materials or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

The "batch-type mixer" is a type of mixer that is inserted from the top of the tank. It is a highly versatile model suitable for various applications. It comes in small, medium, and large sizes, accommodating a range of 5 to 30,000 liters. 【Features】 ■ Manufactured by Silverson ■ Inserted from the top of the tank ■ Highly versatile ■ Available in small, medium, and large sizes ■ Capable of handling a range of 5 to 30,000 liters *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

The "Batch Type Mixer" actively promotes liquid circulation within the tank and exhibits a high shear effect due to its dual work heads. The upper and lower work heads are mounted back-to-back, with the upper head drawing in lighter materials from below, while the lower head draws up heavier materials from above. 【Features】 ■ Actively promotes liquid circulation within the tank ■ Dual work head design ■ Exhibits a high shear effect ■ Upper and lower work heads are mounted back-to-back *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

"Ultra Mix" is a new product developed for the purpose of vigorously stirring solutions without requiring high shear force. It can be installed in narrow spaces with its compact high-speed rotating head. It demonstrates its effectiveness in stirring solutions within small opening IBC containers. 【Features】 ■ Designed for stirring without the need for high shear force ■ Vigorously stirs solutions ■ Compact high-speed rotating head ■ Can be installed in narrow spaces *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

The "Inline Mixer" maintains the high shear effect generated by the rotor/stator while ensuring that the solution in the tank passes uniformly through the workhead, allowing for a more reliable mixing effect without air incorporation. It can be easily retrofitted to existing stirring lines and has a pumping effect, enabling significant results at a low cost. Additionally, the workhead can be easily replaced to accommodate various applications. It excels in sanitary conditions and maintenance, allowing for safe use over extended periods. 【Features】 ■ Manufactured by Silverson ■ Achieves mixing effect without air incorporation ■ Easy retrofitting to existing stirring lines ■ Combines pumping effect ■ Significant results at a low cost *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator
• Other physicochemical equipment

The "Bottom Entry Mixer" is a rotor/stator type mixer installed at the bottom of the tank. Since the motor and workhead are directly connected, it has high rigidity, making it suitable for use in high-viscosity solution manufacturing processes when combined with large lump crushing, low-speed agitators, or scraper-type mixers. 【Features】 ■ Installed at the bottom of the tank ■ Motor and workhead are directly connected ■ High rigidity ■ Suitable for use in high-viscosity solution manufacturing processes *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator