トクピ製作所 List of Products and Services

Significantly reduced the number of diamond dressings of grinding wheels in grinding processes, achieving improved productivity and cost savings. With HPR dressing, the diamond dressing that was previously performed every 140 pieces processed is no longer necessary until exceeding 2000 pieces processed. (Compared to our company)

• Other machine tools

Are you facing any of these issues? We can solve them with the high chip removal capability of our high-pressure coolant system, "HIPRECO"! By applying coolant directly to the cutting tool at high pressure, we enhance the cooling effect on the cutting edge, which increases tool life and assists in breaking down chips. 【Common Issues】 ■ Heat accumulates at the cutting edge, causing wear and reducing efficiency ■ Chips get tangled, damaging the workpiece ■ Frequent short stops lead to constant correction work ■ Chips that cannot be crushed accumulate on the conveyor 【Concept of Ultra High-Pressure Coolant】 ■ Cooling of the cutting edge ■ Chip fragmentation ⇒ Improved peripheral speed ■ Lubrication effect ★ Our company will be exhibiting at "Mechatrotech Japan 2023" held at Portmesse Nagoya. (Hall 3, Booth No. 3D55) For more details, please see the basic information below. We sincerely look forward to your visit. ☆☆☆【Announcement】 We are planning a cutting test campaign ☆☆☆ "Chip Fragmentation Test with Customer's Workpieces" (Free) Limited to 5 companies *Details on how to apply will be posted later. *Please feel free to contact us.

• Plastic processing machines (cutting and rolling)

We would like to introduce our "Chip Fragmentation and Non-Step Processing." The key point is the "high chip discharge capability" of our high-pressure coolant system, 'HIPRECO.' By applying coolant directly to the cutting tool at high pressure, we enhance the cooling effect on the cutting edge, which increases tool life and assists in chip fragmentation. With "cutting edge cooling," "chip breaking," and "lubrication effects," we address long-standing challenges in machining. Additionally, we will be exhibiting at "MECT Japan 2023" held at Portmesse Nagoya. (Booth No. 3D55) We sincerely look forward to your visit. ☆☆☆【Announcement】We are planning a cutting test campaign☆☆☆ "Chip Fragmentation Test with Customer's Workpieces" (Free) Limited to 5 companies *Details on how to apply will be posted on the MECT website at a later date. 【HIPRECO Lineup】 ■S-HIPRECO (Space-saving 1m² type): 7–20MPa, 5 types in total ■HIPRECO (High flow rate / Flow control with inverter): 10–30MPa, 7 types in total ■FL-HIPRECO (Low-profile type): 7–14MPa, 3 types in total *Please feel free to contact us.

• Plastic processing machines (cutting and rolling)

This document presents a verification of cutting performed using high-pressure coolant. It includes sections such as "Experimental Method" and "Results and Discussion," confirming that the tool life is improved through high-pressure coolant supply, as stated in the "Conclusion." Additionally, we provide a schematic diagram of the high-pressure coolant system and a circuit diagram of the coolant system, so please refer to the PDF download below for details. [Contents (Excerpt)] ■ Introduction ■ Experimental Method ■ Experimental Equipment ■ Tools ■ Workpiece *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps

"Are you having trouble with chips getting stuck on the conveyor while being transported out of the equipment?" "Chips that cannot be crushed by the crusher are accumulating on the equipment itself!" The low-profile ultra-high-pressure coolant system 'FL-HIPRECO', which can be installed under the feeder/bar feeder, directly applies coolant liquid at high pressure to the cutting edge, enhancing the cooling effect and increasing tool life while assisting in chip fragmentation. Our concept of "ultra-high-pressure coolant" can solve these issues through "cutting edge cooling," "chip breaking," and "lubrication effects." Additionally, we will be exhibiting at "Mechatrotech Japan 2023" held at Port Messe Nagoya (Hall 3, Booth No. 3D55). We sincerely look forward to your visit. 【Concept of Ultra-High-Pressure Coolant】 ■ Cutting edge cooling ■ Chip breaking ⇒ Improved peripheral speed ■ Lubrication effect *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)

☆☆New Product Information☆☆ This is a "Low-Profile Ultra High-Pressure Coolant System" that can be installed under a material feeder/bar feeder. The coolant liquid is applied directly to the cutting tool at high pressure, enhancing the cooling effect at the cutting edge. This increases tool life and assists in chip fragmentation. By reducing short stops, cutting speeds are increased. This also decreases the need for correction work, expanding the potential for automation. For more details, we would be happy to explain individually, so please feel free to consult with us. 【Expected Effects】 Chip fragmentation, automation of cutting processes, prevention of short stops, and extended tool life.

• Other machine tools

"Are you having trouble with chips getting stuck on the conveyor while being transported out of the equipment?" "Chips that cannot be crushed by the crusher are accumulating in the equipment itself!" Issues such as movable part failures due to chips, insufficient coolant cooling at the cutting edge, and chips wrapping around are long-standing challenges in machining. Our company's 'Ultra High-Pressure Coolant' concept can solve these problems through "cutting edge cooling," "chip breaking," and "lubrication effects." 【Concept of Ultra High-Pressure Coolant】 ■ Cutting edge cooling ■ Chip breaking ⇒ Improved peripheral speed ■ Lubrication effect *For more details, please refer to the PDF document or feel free to contact us.

• Plastic processing machines (cutting and rolling)
• Other processing machines

The "High-Pressure Plunger Pump" features a structure that allows for easy replacement of the consumable seal packing. At Tokupi Manufacturing, we develop and manufacture various pressure plunger pumps and other unit products based on this product and its technology. Please contact us when you need assistance. 【Features】 ■ A structure that allows for easy replacement of the consumable seal packing ■ Development and manufacturing of various pressure plunger pumps and other unit products *For more details, please refer to the PDF materials or feel free to contact us.

• Other pumps
• Contract manufacturing

Significantly reduces the number of diamond dressings for grinding wheels in grinding processes due to high-pressure discharge. High-pressure discharge ⇒ Removal of clogging ⇒ Reduction in dressing frequency ◎ Discharging behind the grinding point allows for processing without interruption. ◎ Changes in grinding wheel diameter are minimized, reducing dimensional corrections. ※※ Dressing effect of grinding wheels with ultra-high-pressure coolant ※※ With HPR dressing, the diamond dressing that was previously performed every 140 workpieces is no longer necessary until exceeding 2000 workpieces. (Verification: compared to our company)

• Grinding Machine

For pressure regulation of high-pressure devices: - Adopts a proven in-house pressure regulating valve mechanism - Electrically adjustable to arbitrary settings - Uses stainless steel for the main body material, excellent in corrosion resistance and wear resistance

• Pressure Control
• Flow Control

During cutting, the chips and shavings generated can wrap around the equipment, causing machine stoppages and workpiece damage. Additionally, when chips wrap around, the coolant cannot reach the cutting edge, hindering its cooling. Tokupi's ultra-high-pressure coolant prevents chips from wrapping around by breaking them apart, thus avoiding machine stoppages and workpiece damage. It also allows for efficient cooling of the cutting edge, making it less likely for cutting speeds to decrease. This document introduces the topic of "The Impact of New Cutting Edge Cooling and Chip Fragmentation." It clearly presents the "Current Situation of Chips" and the "Ultra-High-Pressure Coolant Concept" using photos and diagrams. We encourage you to read it. 【Contents (Excerpt)】 ■ Main Business ■ Market and Expected Market for High-Pressure Coolants ■ Current Situation of Conventional Coolants in the Processing Industry ■ Chip Issues, Cutting Edge Cooling, Concept ■ High-Pressure Tools, Tokyo University Boiling Film, Osaka University Crater Wear ◆◆◆ Exhibition Information ◆◆◆ We will be exhibiting at MECT 2023 at Port Messe Nagoya. Booth No: 3D55 From October 18 to 21.

• Other processing machines
• Other pumps

The "Industrial High-Pressure Pump" achieves long life even under harsh conditions by using high-quality packing and a ceramic plunger. The ceramic plunger has low friction and is resistant to scratches, which helps prolong the life of the seals. The gland packing section uses the highest quality packing made from T.N.B synthetic materials. With a backup method employed, it effectively maintains packing performance under high pressure. 【Features】 ■ Sealing mechanism (no oil injection, no leakage) ■ Ceramic plunger (replaceable) ■ High-grade packing (long life, easy to replace) ■ Direct drive (easy alignment) *For more details, please refer to the PDF materials or feel free to contact us.

• Vacuum pump

The ultra-high-pressure water breaker cutting method achieves revolutionary high-efficiency cutting processing, significantly reducing processing time and energy consumption. Tokupi Manufacturing proposes a "new cutting method" in manufacturing using high-pressure pumps as a manufacturer of high-pressure plunger pumps. While it is common to enhance the cooling and chip removal properties of coolant, this new cutting method differs from conventional high-pressure coolants by using the injection force of ultra-high-pressure coolant (7MPa to 30MPa) to accelerate chip breakage in areas where chip fragmentation (cutting) is not possible, thereby reducing tool heating and improving cutting speed. Currently, chip breakage using chip breakers with carbide tips is common, but in addition, this new cutting method utilizes the impact force of ultra-high-pressure coolant to fragment chips. For more details, please contact us.

• Other processing machines
• Other pumps

● Compact design for space-saving and ideal for retrofitting ● Adopts a cyclone separator (without using elements) ● Uses a level tower type liquid level gauge for clean tank liquid level control

• Other machine tools

"Air-operated valve for instant distribution of high-capacity ultra-high-pressure fluids" Winner of the Precision Engineering Society's "2020 Manufacturing Award" The "Air-operated 2-port valve for ultra-high pressure" is a high-performance valve that instantly switches ultra-high pressure liquids and large volumes of fluids. It features specially designed high-pressure seals and a ceramic spool, achieving a long lifespan. It can also be used with liquids containing small amounts of contaminants. The body is made of stainless steel, offering excellent corrosion and wear resistance. **Features** ■ Specially designed high-pressure seals and ceramic spool ■ Achieves long lifespan ■ Body material made of stainless steel ■ Excellent corrosion and wear resistance ■ Can be installed in any orientation ■ Compatible with ultra-pure water *For more details, please refer to the PDF document or feel free to contact us.*

• valve
• others

We can accommodate power sets tailored to your needs, soundproof power sets, and various types of cleaning machines. When making inquiries or placing orders, please provide the following information: - Purpose - Operating pressure and water volume - Fluid used - Temperature of the fluid used - Type of prime mover used For more details, please contact us.

• Water Hydraulic Equipment
• Pressure Control
• Other pumps

"Industrial high-pressure pumps" can be adapted to various applications, including power sets tailored to specific uses, soundproof power sets, and various cleaning machines. When inquiring or placing an order, please provide the following information: - Application - Required pressure and water flow - Fluid to be used - Temperature of the fluid to be used - Type of prime mover used 【Model Types (Excerpt)】 ■A-713 ■A-722 ■A-1018A ■A-1035 ■A-1535 *For more details, please refer to the PDF materials or feel free to contact us.

• Other pumps
• Other motors

The "pressure regulating valve" is a pressure adjustment device that employs a special function to prevent chattering. Its simple structure results in fewer failures and easy maintenance. The main components are made of stainless steel and ceramics, providing excellent durability. Additionally, it does not require a specific installation direction, allowing for flexible installation. 【Features】 ■ Adopts a special mechanism to prevent chattering ■ Fewer failures and easy maintenance ■ No specific installation direction required ■ Main components are stainless steel and ceramics ■ Excellent durability *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps

The "AGM1001" is a compact-sized ultra-small high-pressure pump that supplies high-pressure water with a small amount of water, achieving a regular pressure of 6MPa. 【Features】 ○ Compact size of L258mm × W221mm × H141mm ○ Regular 6MPa high-pressure water obtainable with a small amount of clean water at 100V 50W ○ Lightweight at 6.75Kg, suitable for small spaces ○ Equipped with a parameter that allows changing the pump rotation ○ Two-speed operation possible with one switch, from set rotation to high-speed rotation ○ Brushless motor that is not affected by Hz (Hertz) ○ Oil-free (no lubrication) pump ○ Ceramic materials used for the plunger ○ Two models available with reduction ratios of 1/5 and 1/9 ○ Standard equipped with an accumulator to prevent pulsation *For more details, please download the catalog or contact us.

• Other pumps

The "Tokupurēta" is a stainless steel accumulator characterized by its compact and lightweight design. By temporarily storing the fluid pressure within the piping system in the accumulator, it suppresses pulsation phenomena and supports smooth drainage and water supply activities. The material of this product is made of stainless steel SCS14A, achieving high corrosion resistance and high chemical resistance. 【Features】 ■ Small and lightweight, suitable for narrow spaces ■ Made of stainless steel for the main body ■ Excellent chemical resistance and corrosion resistance ■ Stable performance achieved through a special manufacturing process *For more details, please refer to the PDF document or feel free to contact us.

• Hydraulic Equipment

Tokupi Manufacturing is developing pump-related products and applications through the production of high-pressure pumps. Tokupi's high-pressure pumps are used in various applications, including ultra-pure water compatible high-pressure pumps, cleaning and sanitation in the food industry, washing machines for automotive parts, maintenance and cleaning of construction machinery vehicles, washing machines for construction machinery parts, high-pressure pumps for pure water, desalination devices (reverse osmosis membranes), hydraulic testing machines, plungers, emulsion fuels, nanobubbles, gun drills, high-pressure coolant units for machine tools, high-pressure pumps for dry mist, pumps for fine hole (hole) discharge machines, and high-pressure washing for engines, gaining support across multiple industries. We also manufacture stainless steel products related to pumps. For more details, please contact us.

• Vacuum pump
• Other pumps

This is a vacuum pump with a robust and compact design. When making inquiries or placing orders, please provide the following information: - Application - Required pressure and water volume - Fluid to be used - Temperature of the fluid - Motor to be used For more details, please contact us.

• Vacuum pump

Reverse osmosis (RO) water production is a method that applies pressure to seawater and uses a special membrane to allow only pure water to pass through, thereby obtaining fresh water. By using a high-pressure pump from Tokupi Manufacturing as the core component, performance is enhanced, and the use of stainless steel prevents rust, while the high-grade packing significantly extends durability. For more details, please contact us.

• Water treatment equipment
• Other environmental equipment
• Other water treatment equipment

"Puremois" is a humidifier that purifies the air into clean air using only water. Inside the machine, air collected from the outside is washed and purified with a high-pressure mist shower, sending out "clean air & mist" to the outside. It is capable of high power and quiet wide-area humidity management at a low running cost, making it suitable for various facilities for virus prevention, static electricity removal, and dust control. 【Features】 ■ Purification without reliance on chemicals ■ No filter replacement required ■ Prevention of group infections ■ Reduction of unpleasant odors ■ Removal of pollen and viruses *For more details, please refer to the PDF document or feel free to contact us.

• Humidification device
• Air purifiers
• Other environmental equipment