菊池製作所 List of Products and Services

Kikuchi Manufacturing Co., Ltd. will establish a comprehensive support system based on its achievements in various fields through a unified system for development, prototyping, and mass production. With solid creativity, we will realize OEM together with our customers. *For details, please download the PDF or contact us.

• Injection Molding Machine

Mold manufacturing technology is a core technology that our company group has cultivated since its establishment, and we can carry out all processes from the design to the production of molds that match the characteristics of various materials in-house. We also manufacture molds for mass production presses (for thin plates), and our strength lies in the accumulation of mold production technology that can meet the high quality standards required by our customers for parts used in office equipment, communication devices, cameras, and more. We will respond with our 52 high-speed machining centers and 23 wire electrical discharge machines. 【Features】 ■ Abundant equipment is attractive ■ Molds can be produced in a short delivery time ■ All processes from design to production are carried out in-house ■ We also manufacture molds for mass production presses ■ In-house integrated processing for metal sheet stamping and resin molding *For more details, please refer to the PDF materials or feel free to contact us.

• Mold Design

Kikuchi Manufacturing Co., Ltd. is a company that specializes in the prototyping, mass production design, manufacturing, and sales of metal and plastic products. Since its establishment in 1970, we have been assisting in the realization of various product ideas in different fields as a "total prototyping manufacturer," maximizing their transformation into tangible forms. In response to the demands of customers who are committed to continuous new product development, we provide technical support based on our cultivated craftsmanship and extensive prototyping environment, adhering to the principles of comprehensive, high-quality, and speedy service. 【Business Activities】 ■ Prototyping, mass production design, manufacturing, and sales of metal and plastic products ■ Design, manufacturing, and sales of various molds ■ Design, manufacturing, and sales of machine tools ■ Design, manufacturing, and sales of various robots *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Kikuchi Manufacturing Co., Ltd., a comprehensive support company for manufacturing, utilizes a variety of materials and diverse equipment to handle everything from the production of development prototype parts to assembly and even mass production, accommodating ultra-short delivery times and ultra-precision micro-machining with the technical capabilities of various industries. Additionally, we respond to the production of molding molds for resin and metal parts, as well as ultra-precision press molds, from prototype molds to mass production molds in a wide range of short delivery times. We handle product design, various devices, and labor-saving equipment as OEM, so please leave your manufacturing needs to us. 【Features】 ■ Molding production for diverse industries (various materials) ■ Ultra-fine processing for various industries ■ Integrated support for the development-prototype-mass production process ■ Support from prototype part processing of various materials to mold production for other industries and mass production *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We perform adhesive processing and cutting processing of mechanical parts, exterior parts, etc., regardless of size. We possess a wide variety of processing equipment, including 2D and 3D CAD/CAM and dedicated machining centers. To differentiate ourselves from other companies, we challenge ourselves with processing various materials such as resin and metal, responding to the strict specifications, delivery times, and costs required by our customers. Additionally, we also carry out special processing using methods such as joining metal parts and resin parts, as well as vacuum casting equipment. 【Features】 - We perform adhesive processing and cutting processing of mechanical parts and exterior parts, regardless of size. - We possess a wide variety of processing equipment (including 2D and 3D CAD/CAM and dedicated machining centers). - We respond to the strict specifications, delivery times, and costs required by our customers. - We also handle special processing using methods such as joining metal parts and resin parts and using vacuum casting equipment. *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine

The "Monozukuri Mechatronics Research Institute" is positioned as a "Dream Workshop" for the creation and development of future machines that are beneficial to society, and we are actively promoting collaboration with external organizations such as industry, government, and academia.

• Injection Molding Machine

Since starting the production of precision press parts for wristwatches in 1974, our group has accumulated mold manufacturing technology and pressing technology. We specialize in parts that use thin materials (from several tens of microns) and high-difficulty drawing processes in areas such as progressive dies, etching progressive, and single dies. Processing is done using precision press machines ranging from 17 to 250 tons and hydraulic and servo press machines from 200 to 300 tons. Through collaboration with KIKUCHI (HONG KONG) LIMITED, we can also expand press die manufacturing and processing to China. 【Features】 - Specializes in parts that use thin materials and high-difficulty drawing processes - Possesses numerous facilities (Dozens of press machines with a maximum capacity of 300 tons, wire electrical discharge machines, NC discharge machines, and high-speed machining capable of micro-processing for press die manufacturing) - Established a system that can promptly respond to customer needs from prototyping to mass production - Capable of expanding press die manufacturing and processing to China *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce our group's core technology, which is precision and delicate sheet metal processing. With state-of-the-art machine tools, we ensure processing accuracy of 0.01 to 0.05 mm, and we can handle material thicknesses from 0.05 to 2.0 mm. We achieve ultra-short delivery times for small-scale prototypes through our unique methods and total processing capabilities. Additionally, by combining press technology with sheet metal technology, we can manage everything from prototype parts to mass production, resulting in total cost reduction. 【Features】 ■ Use of equipment such as carbon dioxide lasers, NC turret presses (with no nibbling possible), and dedicated wire EDM machines ■ Capable of a wide range of processing from ultra-small to large sheet metal ■ Equipped with technology and facilities that can meet high precision and short delivery time requirements ■ By combining press technology with sheet metal technology, we can manage everything from prototype parts to mass production, enabling total cost reduction *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

Our group has quickly recognized the potential of magnesium and has been accumulating know-how since 1998 by introducing magnesium molding machines. Currently, we own two 220t magnesium thixomolding machines and one 280t machine, which are expensive specialized equipment. In thixomolding, one of the magnesium injection molding processes, we handle a wide range of items including camera parts, PC parts, and automotive parts. Due to the high injection pressure and fast injection speed, we can achieve improved surface quality and precise molding of thin-walled products. 【Features】 - Stronger and lighter than plastic, yet not as expensive as titanium - Developed and introduced a thixomolding method that excels in mass production - Capable of accommodating mass production - Has attracted attention from various industries *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine

Molded forming is an injection molding technology that considers material specifications, precision assurance, shortened delivery times, and cost reduction for processing (production) of plastic prototype parts, small-lot production items, and limited edition products, using our unique "Block Build Method." Regarding mold forming molds, we can accommodate specifications such as NAK (hardened material), aluminum, BS (true bronze), and iron (or composite). We will mold using our 24 horizontal injection molding machines (50-350t) and 2 vertical injection molding machines (45t). 【Features】 ■ Support for large parts in the 50-1000 ton class - Domestic: Up to 350 tons, KOREA KIKUCHI: Up to 1000 tons ■ Combining the technologies held by our group to contribute to customers with total prototype parts - Joining processing with metal parts, combined processing of mold manufacturing and molded products, - Production of resin molds (metal and resin) and molding (out-insert method, insert method, block build method), etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Injection Molding Machine

We would like to introduce 'MIM (Metal Injection Molding)' conducted at Kikuchi Manufacturing Co., Ltd. This technology involves mixing metal powder with a special synthetic resin, which is then injection molded, degreased, and sintered, vaporizing only the resin to create metal parts (96-97%). It enables the production of complex metal parts that are difficult to mass-produce through lathe and machining processes. We have 12 dedicated horizontal injection molding machines for MIM and 7 dedicated vacuum degreasing and sintering furnaces. 【Features】 ■ Our company has unique technology in the sintering process. ■ We can provide a consistent order system from cutting processing to prototype molds and mass production molds. ■ Based on the relationships cultivated with our customers' research and development departments in the prototype mold business, we enable a smoother start to mass production. ■ We contribute to speeding up the market launch of products. *For more details, please refer to the PDF materials or feel free to contact us.

• Other molds