バッテンフェルト・シンシナティ List of Products and Services

The characteristics of films with barrier layers are as follows: - Excellent gas barrier properties - Prevents the intrusion of oxygen and odors - Extends the shelf life of fresh food - Retains aroma - Maintains flavor and quality for a long time - Protects sensitive vitamins - Excellent transparency - Allows for uniform thickness distribution even under harsh molding conditions, expanding the processing range for thermoforming - Microwave compatible Our company manufactures everything in-house, from extruders to molds and feed blocks, as well as downstream equipment. We can also provide proposals tailored to specific applications, such as a 7-layer film production line that includes barrier layers. Please feel free to contact us!

• Extrusion Machine

This technology is made possible by our company, which manufactures all processes from the extruder to the cutter in-house. During production, changing the diameter of the pipe can be achieved with the push of a button! The take-up machine, water tank, and cutter will also automatically adjust to the specified diameter! All of the following machines will work in conjunction according to the specified pipe size: - Extruder to die head - Water tank - Vacuum chamber - Take-up machine - Cutter *For more details, please refer to the PDF catalog (English version only) and video.

• Extrusion Machine

Our German-made multi-roll stack - While line output is often limited by the cooling capacity of the roll stack, it can also accommodate high-speed output. - Superior and consistent sheet quality: - Transparency - Even gloss on both sides - Flatness - Stable sheet quality - Compatible with extruders from other manufacturers ← Please consult us first!

• Extrusion Machine

We would like to introduce the "Extruder for Corrugated Pipes" that we handle. We offer a diverse lineup of products including solEX NG 75-40, uniEX 45-30, and New design. The model "solEX NG" brings various benefits in the manufacturing of corrugated pipes, such as optimized shear, perfect melt uniformity, and significantly reduced axial pressure profile. 【Benefits of solEX NG (excerpt)】 ■ Lower melt temperature: approximately 10°C lower compared to the old model "solEX" ■ Reduced energy consumption: about 15% less compared to "solEX" ■ Increased output: approximately 20% more compared to "solEX" ■ Low pressure profile = less wear = longer lifespan ■ The new grooved barrel concept extends the transport of "grooved bush" to the end of the melt zone. *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

We offer an "Extrusion Sheet Line for Thermoforming." We provide sustainable custom-made solutions that meet a wide range of customer-specific requirements for various materials (PE, PP, PS, ABS, PET, etc.). Our modular design fits all requirements for inline, offline, and customized concepts, and is fully compatible with Industry 4.0. Please feel free to contact us if you have any inquiries. 【Inline Concept】 ■Reduction of investment ■Improvement of finished product quality ■Decrease in quality issues ■Direct correspondence between sheet manufacturing and thermoforming ■Reduction of running costs ■No need for roll stock *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

The product is a twin-screw extruder compatible with a wide range of PVC (drive blends, pellets, recycled materials, etc.). It is equipped with an optimally efficient AC motor. Options include maintenance-free Intracool or Simisarm screw temperature control and active oil temperature control. The screw design is optimized for various applications and formulations, and it also features an advanced Industry 4.0 compatible control system. twinEX series: Parallel twin-screw extruder conEX NG series: Latest model of conical twin-screw extruder fiberEX series: Twin-screw extruder capable of handling wear-resistant wood flour and fiber mixtures 【Features】 ■ Machine size: φ42 to 173 mm ■ Output: 50 to 2,500 kg/h (pipes) ■ Output: 35 to 1,000 kg/h (profiles) ■ Output: 150 to 2,000 kg/h (sheets) *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

We would like to introduce the "Automatic Stacker for Irregular Profile Extrusion Line" manufactured by our group company, Exelliq. The dropper clamps the profile and piles it layer by layer. The profile is transported by rollers or belts, and is pushed towards the support arm side. Additionally, a weighing unit measures the profile before stacking to prevent defects. 【Components (partial)】 ■ Profile transport ■ Pusher ■ Turning unit ■ Light curtain ■ Support arm *For more details, please download the PDF or feel free to contact us.

• Extrusion Machine

We would like to introduce the fully automatic mold and downstream molding equipment for irregular profile extrusion lines manufactured by our group company, Exelliq. Inside the mold, the resin filling conditions at each part of the profile are adjusted, and the resin shortage and accurate shape molding are automatically controlled. It accurately molds the specified shape while minimizing excess material. This improves weight tolerance, contributes to lightweight profiles, reduces material usage, and ultimately lowers costs. 【Features】 ■ Automatically measures the shape after mold forming ■ Maintains stable profile dimensions ■ Stabilizes variations in material properties for each lot ■ Capable of reading, saving, and registering recipes (parameters) ■ Prevents resin clogging between the mold and downstream equipment *For more details, please download the PDF or feel free to contact us.

• Other processing machines

This catalog introduces our "EVOH Multilayer Pipeline." We offer a wide range of products, including EVOH pipe extrusion and extruders for inner and outer layers of EVOH pipes. Additionally, we provide detailed examples of extruder configurations and information about our die head technology, so please take a moment to read through it. [Contents (excerpt)] ■ EVOH Pipe - Specifications ■ EVOH Pipe Extrusion ■ Extruders for Inner and Outer Layers of EVOH Pipes ■ EVOH Pipe - coEX II Co-extrusion Series ■ Extruder Configuration Examples for 5-Layer Pipes ■ Battenfeld Cincinnati's Die Head Technology *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

This document includes information about the high-speed foaming sheet and board line. We introduce the "energy-saving potential of high-speed extruders," which can reduce energy consumption and shorten residence time, as well as "physical foaming," where recycled materials can be reused 100%. Examples of products are also included, making it a useful reference. We encourage you to read it. [Contents] ■ Energy-saving potential of high-speed extruders ■ Physical foaming ■ High-speed foaming ■ Product examples *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

This document includes information on cable ducts such as micro ducts and multi ducts. It introduces "Pipe Joint Technology" for plug-in sockets, double sealing sockets, and adhesive sleeves, as well as the "uniEX Single Screw Extruder Series" for micro duct manufacturing. There are many products in demand across industries such as construction, automotive, and machinery, making it a useful reference. [Contents (partial)] ■ Demand by industry ■ Cable duct pipes ■ Pipe joint technology ■ Cable duct trends ■ Micro ducts & multi ducts *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

This document provides information about the PET process line. We introduce the "single-screw extruder," which is easy to handle and suitable for medium output, the "STARextruder," which performs degassing/dewatering within the extrusion process, and the "twin-screw extruder," which allows for high output. It includes explanations with images, making it a useful reference. We encourage you to read it. 【Contents (excerpt)】 ■ PET Applications ■ PET Grades ■ General Layer Structures of PET ■ PET Process by Battenfeld-Cincinnati ■ Battenfeld-Cincinnati's STARextruder *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

We would like to introduce our single-layer and multi-layer PVC pipe heads, 'spider NG'. With an optimized flow path design, the "single-layer" achieves excellent material flow and the highest level of pipe quality, while the "multi-layer" is available for pipes ranging from OD32mm to OD250mm. Please feel free to contact us when you need assistance. 【Features】 <Single-layer> ■ Over 1000 types of PVC pipe heads sold ■ Compatible with pipes from OD6mm to OD630mm ■ Twin strand processing for pipes up to OD160mm ■ Achieves excellent material flow and the highest level of pipe quality *For more details, please refer to the PDF document or feel free to contact us.

• Pipe and cable cutters

We would like to introduce our small single-screw extruder, the 'alpha series'. We offer the "alpha basic" with relay control and the "alpha plus" with digital control. The flexibility of this series provides the highest level of modularity in the market. Additionally, it allows for a wide range of materials and applications with simple operation. Please feel free to contact us when you need assistance. 【Benefits】 ■ Maintenance-free gearbox ■ Stainless steel temperature control unit ■ Output range: 10 to 300 kg/h ■ Highly flexible and responsive to customer needs ■ Stable production quality, consistent output, and reduced scrap *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

We would like to introduce our "Planetary Roller Extruder." By accurately polishing the tooth surface, it prevents issues such as stagnation, black spots, and chipping. It offers advantages such as excellent surface modification and short residence time. Additionally, it allows for adjustment of the melting temperature. Please feel free to contact us when you need assistance. 【Benefits】 ■ Excellent kneading ■ Short residence time ■ Adjustable melting temperature ■ Superior surface modification *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The aglomEX pelletizer for recycled materials has a maximum output of 1600 kg/h and is compatible with PVC drive blend materials. It can handle profile extrusion, pipes, transparent materials, and filling molding. Additionally, it can accommodate recycled materials through a screen changer. It is also capable of processing materials that are prone to burning, such as polyvinyl chloride (PVC) resin used in window frames! Please feel free to contact us for inquiries. 【Features】 ■ PVC-U or PVC-P ■ Compatible with recycled materials via screen changer ■ Output - Drive blend materials: up to 1600 kg/h - Recycled materials: up to 1200 kg/h *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine
• Extrusion Granulator

Our company provides extrusion machines and downstream equipment that cover various pipes and profiles. At our Austria factory, the conical twin-screw extruder "conEX NG series" and the parallel twin-screw extruder "twinEX series" cover a variety of PVC pipes and profiles. At our Germany factory, we manufacture the single-screw extruder "uniEX series," which can handle a wide range of materials, and the "solEX series," which is specialized for output volume. We also produce downstream equipment for pipes and extruders for films, covering resin pipes and films. Our group company "Exelliq" manufactures molds for profiles and downstream equipment. 【Features】 - For PP and TPE resins, the single-screw extruder "uniEX series" - The main extruder for producing PP window frames is the "uniEX series" - Co-extruders are from the ALPHA series (skin layer) - For PVC window frames, we use our twin-screw extruders "conEX NG" and "twinEX NG" - For the production of olefin pipes requiring high output, we use the single-screw extruder "solEX NG" - Calendar lines for PVC films with a planetary extruder and T-die film lines *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

Our company supplies a complete set of extruders and production lines as a global company in the field of PVC and non-PVC pipes (mainly PE and PP, as well as ABS, PC, PA, etc.). Examples of pipe applications include hot water and potable water pipes, agricultural and irrigation pipes, and telecom and IT pipes. Please feel free to contact us when you need our services. 【Product Lineup (Excerpt)】 ■ Component assembly: 2.5m helix PO pipe head ■ High-speed 4-layer co-extrusion line equipped with a high-speed dimension change system (FDC) ■ solEX NG with a new processing unit for high output and energy efficiency ■ spider1200 pipe head for a maximum diameter of 1,200mm ■ 4-strand pipe head and calibration for maximum 63mm PVC pipes *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

We would like to introduce the "PVC Sheet Complete System" that we handle. To ensure a successful production process, it is essential to control the melting temperature within a limited operating range. Foam extrusion requires a material formulation and mold design that are more closely integrated than any other PVC process to achieve optimal performance. 【Advantages】 ■ Density and weight reduction of up to 67% ■ Co-extrusion: Skin layer with high weather resistance ■ The key to successful production is consistency *For more details, please refer to the PDF document or feel free to contact us. *We also have planetary machines available for calendar use.

• Extrusion Machine

"fiberEX" is a custom-made screw design WPC two-axis extruder manufactured in Austria and Germany. It achieves reduced manufacturing costs and long-term quality improvement of products (guarantee costs). Additionally, there is a worldwide service network and service hotline available. 【Features】 ■ Long lifespan achieved through fiber-specific screw and barrel design ■ No need for pelletizing. Simplified molding through powder feeding ■ Provides a manufacturing line that includes not only the extruder but also upstream and downstream equipment ■ BCtouch UX control: advanced extruder/line control ■ Optimized fiberEX process unit *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

The "conEX NG" is a top-class conical twin-screw extruder with advanced technology for extrusion lines. The gearbox is robust, simple, and safe. It is designed for high back pressure of 520 bar (continuous) and can lubricate without an additional pump by cooling the lubricant with a cooling plate (water). The horizontal feeding device features various screw types (powder, granules, recycled materials) tailored to individual materials, providing stable feeding of a wide range of materials and controlling the material level with a variable-speed screw. 【Features】 ■ Laser Level Sensor - Managed by BCtouch UX control - Non-contact, self-cleaning laser sensor (air blow unit) - Ensures reliable supply of drive blend by screw - Maintains the set PVC drive blend level *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "solEX NG" is a high-performance pipe extruder that can effortlessly push materials to the tip of the melting zone. It significantly reduces axial pressure and improves wear resistance (extending machine life). It enables particularly high and stable discharge with virgin materials. Additionally, it achieves quick startup with low screw torque. 【Features】 ■ The solEX NG is developed as a new process unit based on the existing solEX concept. ■ It homogenizes material melting at very low melting temperatures, improving the quality of mixing. ■ Ideal for large-diameter pipes (addressing sagging issues). ■ Energy-efficient design. ■ High discharge rate with a small-diameter screw. *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

"solEX" is a high-performance single-screw extruder for PE-HD and PP-b extrusion. A solution for improving the wear resistance of the screw and barrel. It offers high efficiency and various options at a low cost. The long barrier zone increases plasticizing capacity, enabling higher output while reducing screw speed and lowering melt temperature. 【Features】 ■ High output ■ High melting capacity with 40L/D ■ Excellent homogeneity ■ Reduced melt temperature ■ High energy-saving rate per melt amount *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

"uniEX" is a universal single-screw extruder that accommodates a wide range of applications. Backed by over 1,000 units sold, our process technology experience and screw design are based on more than 3,000 sales records tailored to different materials and applications. It features a process unit with a ratio of 30L/D. This extruder design has been re-engineered to achieve excellent reliability. [Features] ■ High-torque reduction gear ■ Temperature monitoring of the reduction gear ■ AC motor ■ Air-cooled frequency converter ■ Hard metal screw flights (protection for the material feeding section) ■ Bimetal barrel *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "twinEX" is a parallel twin-screw extruder with high flexibility for a wide variety of materials and formulations. It offers high productivity with controlled investment costs. Special processing is applied to the screw and barrel as a wear-resistant measure. It provides early warnings for significant changes during production (portable device). The overall insulated barrel maintains heat in a uniform and optimal state, minimizing heat source loss. 【Features】 ■ Reduces production costs while enhancing plasticity ■ Saves energy costs ■ Easy maintenance *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

The selection of fibers and plastic resins, along with the variations in their blends, can yield an infinite range of physical properties! Our WPC extrusion machine can produce and extrude materials necessary for applications such as rigidity, weather resistance, water absorption, and surface properties. This technology allows for the creation of various shapes in a single production process. The following polymers and natural fiber raw materials can be molded at high ratios. Polymers: (melting point < 200°C) - PP - PE - PVC Natural fibers: - Wood chips and wood fragments - Paper scraps - Rice husks - Hemp - Press cake (sugarcane fiber) Examples of natural fiber ratio ranges: - PP-based mixture: 40-70% - PE-based mixture: 40-75% - PVC-based mixture: 15-50% [Features] - Capable of creating various shapes in a single production process - Natural fiber blending ratio up to 75% possible - Can be recycled repeatedly - Able to produce materials necessary for applications such as rigidity, weather resistance, water absorption, and surface properties *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine