マツイマシン List of Products and Services

Mainly, water-soluble type cutting fluid is used for band saws, while plant oil-based cutting fluid is used for carbide circular saws. Before using the machines, we conduct inspections of the cutting fluid, checking whether "the concentration of the fluid is sufficient," "the amount of fluid is adequate," and "the discharge amount of the fluid is appropriate, and there are no bends or blockages in the piping." Our company handles various types of cutting fluids, so please feel free to consult us. 【Inspection Items for Cutting Fluid Before Machine Use】 ■ Is the concentration of the fluid sufficient? → Judged by color, slipperiness, and a concentration meter ■ Is the amount of fluid sufficient? → Check the fluid level in the tank ■ Is the discharge amount of the fluid appropriate? Are there any bends or blockages in the piping? ■ Is there any scum floating on the surface of the fluid? → This can cause clogging in the filter ■ Is there any leakage of the fluid? → The floor may be slippery, and there may be a foul odor ■ Replace old cutting fluid with new fluid → Dispose of old fluid as industrial waste *For more details, please refer to the PDF document or feel free to contact us.

• Cutting Oil

The cutting machine "Noritake NCS2/100" uses a battery to store the control data of the sequencer. If the battery runs out, that data will be lost and the machine will become unusable, requiring significant time and cost for recovery. An alarm will warn you when the battery level is low. The battery life is approximately 5 to 7 years, so early replacement is recommended. 【Compatible Batteries】 ■ Touch panel with black frame control panel ■ Touch panel with white frame control panel ■ Sequencer model ■ A1S series ■ FX series *For more details, please refer to the PDF document or feel free to contact us.

• Secondary Cells/Batteries

At Matsui Machine, we utilize the dead space of cutting machines to create and use a scrap material storage platform in-house. Additionally, in areas without cranes, we have in-house manufactured weight trolleys for material movement. We also accept custom manufacturing and sales based on customer specifications. Please feel free to consult with us when you need assistance. 【Products manufactured and used by our company (partial list)】 ■ Weight trolley for material movement currently in use at the Urayasu factory: Load capacity 1 ton ■ Scrap material storage platform currently in use at the head office factory: Noritake, Type 75 *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other conveying machines

Matsui Machine Co., Ltd. is a company located in Osaka City, Osaka Prefecture, that offers proposals for equipment in steel material and processing factories, as well as sales of carbide circular saw blades from Kanefusa and various manufacturers. We also provide maintenance for Noritake and other manufacturers' carbide circular saw cutting machines, and we accept inquiries and proposals for saw blades tailored to various applications, including carbon steel, alloy steel, and special purpose steel. Additionally, we handle high-performance irregular packing materials such as "Cascade Mini Rings." 【Business Activities】 ■ Machinery and Cutting Tools ■ Tower Packing ■ International Trade *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Other machine elements
• others

Our company provides a range of services including engineering for tower equipment, consistent consulting from feasibility study (FS) to operation, and support for the procurement of engineering materials. In addition to planning modifications for tray towers, proposing optimal distillation towers, and developing related equipment such as fully automated distillation systems, we also accept complete orders for equipment that includes the installation of various devices. Please feel free to consult with us. 【Business Activities】 ■ Engineering for tower equipment ■ Consistent consulting from feasibility study to operation ■ Support for the procurement of engineering materials ■ Processing of special steel *For more details, please refer to our catalog or feel free to contact us.

• Other metal materials
• others

This is a comprehensive catalog of packing materials for petrochemical and plant use from Matsui Machine Co., Ltd. 【Features】 ○ High-efficiency irregular packing ○ General-purpose packing for catalyst packing ○ Tower internals ○ High-performance regular packing, etc.

• Other machine elements

"Sensitive to dirt... prone to channeling... wanting to increase the filling height per layer..." Are you facing such concerns with general irregular packing materials? The high-performance irregular packing material "Cascade Mini Ring" is an excellent packing material for mass transfer and is suitable for optimizing packing towers. We are currently offering a comprehensive catalog (including a tower load check request sheet) featuring a wide range of sizes, as well as many packing materials and internals! 【Features】 - Reduced pressure loss (energy savings, etc.) - Increased capacity - Solutions to other issues *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other metal materials
• others

"Sensitive to dirt..." "Prone to channeling..." "Want to increase the filling height of a single layer..." Are you facing such concerns with "general-purpose irregular packing"? The high-performance irregular packing "Cascade Mini Ring" features a flat cylindrical shape that allows for the seamless division and merging of liquid droplets, resulting in low pressure loss. It also excels in mass transfer performance, enabling a reduction in the diameter of the washing tower. Currently, in addition to our extensive size lineup, we are offering our "Comprehensive Catalog," which includes a tower load check request sheet! 【Features】 ■ Capable of suppressing fouling ■ Strong and less prone to deformation, eliminating channeling ■ A wide variety of materials available, including metal, plastic, and ceramic *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other metal materials
• others

In our group, we are committed to responding to the ever-changing market needs by making every effort to ensure a stable supply of carefully selected materials from top manufacturers, precision processed products, and global procurement of plant materials through engineering. Furthermore, by shifting our perspective, we aim to propose new manufacturing and processing methods from a fresh angle, assisting our customers in achieving their desired BEST choice, BEST price, and BEST partner, which we consider our mission. We sincerely request your continued support and inquiries in the future. 【Matsui Group Features】 ■ Stainless Steel and Special Steel - Delivering high-quality materials nationwide in a short lead time. ■ Engineering - Proposing cost reduction through process design specialized in distillation and absorption. ■ Precision Processing / Dissimilar Material Joining - Contributing to cost reduction through precision processing managed to 1/1000 micron and pressure welding technology. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Other machine elements
• others

At Matsui Group, we have adopted the "Komatsu Cradle Rack System," which has made the storage and retrieval of steel materials much faster. Additionally, we are now able to stock three times the inventory compared to before, significantly shortening delivery times. Our inventory includes high-quality materials, starting with our main products: stainless steel and special steel bars. We respond to the demand for "I want it now" with abundant stock and facilities, entering the era of "super short delivery times." 【Features】 ■ Years of trust and achievements prove our quality ■ Rapid response to various needs ■ Equipped with high-speed cutting machines featuring ultra-hard band saws ■ Pursuing technology from raw materials to processing and finished products *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other machine elements
• others

The Matsui Group supports your safe and comfortable cycling life. We offer a wide variety of bicycle parking shelters that consider the landscape, including different shapes and colors of metal and miscellaneous construction roofs. Additionally, we provide aluminum bicycle racks that are resistant to rust, as well as chain gates that emphasize beautiful gloss and luxury. 【Products Offered】 ■ Bicycle parking shelters ■ Bicycle racks ■ Wooden decks ■ Chain gates ■ Metal and miscellaneous construction ■ Partitions, trunk rooms/toilet booths *For more details, please refer to the PDF materials or feel free to contact us.

• others

At Matsui Group, high-quality products can be achieved at reasonable prices. In 2016, we introduced equipment such as the "NLX3000-1250Y" from Mori Seiki. These are used in fields including heat exchangers and ball valves. Additionally, to maintain high precision and quality for each product, we own product centers and factories equipped with precision measuring instruments. 【Installed Equipment】 ■ Mori Seiki NLX3000-1250Y ■ Mazak VARIAXIS j-600_SmoothG ■ DMG-MORI ecoMill 1100V 【Main Fields】 ■ Heat exchangers, ball valves ■ Pump vacuum equipment, medical, semiconductors ■ Precision machinery, transportation equipment, railway vehicles ■ Other industrial equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other machine elements
• others

The machining of friction stir welding handled by the Matsui Group allows for the joining of dissimilar metals, achieving strength equivalent to that of the base material. Additionally, by friction stir welding fewer components, it is possible to reduce cutting time, and hollowing is feasible, enabling weight reduction of the material. Furthermore, by friction stir welding materials of the same type or different diameters, it is possible to reduce material and processing costs compared to traditional machining methods. 【Features】 ■ Collaboration of friction stir welding materials and machining ■ Cost reduction in material and processing costs ■ Explosive pressure welding ■ Quality assurance *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other machine elements
• others

In the "Matsui Machine Co., Ltd. Company Profile Catalog," we will explain the engineering of Matsui Machine. We will answer four questions such as, "What is petrochemical industry?" and "How are chemical products made?" 【Q&A】 ■ What is petrochemical industry? - An industry that manufactures a wide variety of chemical products through various production processes using petroleum as the raw material. ■ How are chemical products made? - Chemical products with a certain component purity are produced by repeatedly performing chemical operations (such as distillation, absorption, cooling, etc.) to convert raw materials into "liquid" or "gas." Additionally, we will explain "What are fillers and internals?" and "What are Matsui Machine's strengths?" *For more details, please refer to the PDF document or feel free to contact us.

• Filling and bottling machines
• Other physicochemical equipment
• others

Our company offers proposals for the rationalization of steel and processing factories. We handle products such as Noritake-made carbide circular saw cutting machines, carbide circular saw blades, and general-purpose compressors from various manufacturers. Additionally, we can provide initial response for various maintenance and troubleshooting situations. Our experienced employees will respond immediately. 【Equipment Handled (Excerpt)】 ■ Noritake-made carbide circular saw cutting machine ・NCS-5/150 ■ Carbide circular saw blades ・Metal cutting saw blades ■ General-purpose compressors/screw compressors ■ Band saws/machine blades ■ Overhead cranes/auxiliary lifting equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Wafer processing/polishing equipment
• others

Matsui Machine builds a global network to develop and provide products and information through unique channels. Our company has established a trade department to strengthen our ability to gather information and procure from overseas, actively pursuing market opportunities. Furthermore, we offer globally competitive prices through bulk orders. We import high-quality products and materials using our network. 【Features】 ■ Establishing a global network ■ Developing and providing products and information through unique channels ■ Providing high-quality titanium materials ■ Offering globally competitive prices through bulk orders ■ Importing high-quality products and materials *For more details, please refer to the PDF document or feel free to contact us.

• others

The liquid that flows down the surface of the packing material forms droplets, moves to the next packing material, merges, and then becomes droplets again as it continues to merge. These droplets come into contact with the rising vapor, facilitating mass transfer. The fundamental principle of gas-liquid contact in irregular packing materials is based on collision-type surface renewal, and the performance is not determined solely by the apparent size of the packing material. This is because the various shapes of the packing materials influence the performance more than the specific surface area; the "packing environment created by individual packing materials" affects performance and brings out the potential of the packing materials. In other words, there is actually a contact efficiency in the packing layer, and because there are differences in the effectiveness of gas-liquid contact, this leads to variations in performance. Since CMR consists of flat packing materials, it allows for surface renewal through the merging and division of droplets without loss, making it a packing material with high gas-liquid contact. Therefore, when proposing alternatives to packing materials like pole rings, it is possible to suggest larger sizes rather than equivalent sizes, resulting in significant advantages in terms of processing capacity and pressure loss.

• Other physicochemical equipment

The "Cascade Mini Ring" is a groundbreaking filler developed by the British company M.T.L. Since its pioneering introduction to the Japanese market in 1981, it has consistently received high praise and has been adopted by many, including large plants. Although imitation products claiming to be CMR are circulating, Matsui Machine's products consistently inherit the technical know-how that lives up to the trademark, so you can adopt them with confidence. 【Features】 ■ Trademarked product ■ High recognition and reliability ■ Lineup of metal, plastic, and ceramic products *For more details about the product, please download the PDF.

• Other physicochemical equipment
• Other machine elements
• Water treatment equipment

The "Metal Cascade Mini Ring" is a packing material with very low pressure loss. It allows for a reduction in the tower diameter of new installations and enables the replacement of trays or packing in existing towers. Additionally, due to its excellent mass transfer performance (HETP, Kga), it is possible to reduce the height of new towers. Furthermore, we offer a variety of sizes to choose from based on your application. 【Features】 ■ Very low pressure loss ■ Ability to reduce the tower diameter of new installations ■ Expansion of operational range ■ Reduction of fouling and foaming *For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• others

Our products, unlike imitation products that resemble CMR, consistently inherit technical know-how that upholds our trademark, so you can adopt them with confidence.

• Other metal materials

The "Plastic Cascade Mini Ring" is a filler with minimal variation in filling density (providing good seating and a shape that does not lie sideways). Compared to general irregular fillers, it allows for a compact design, has good reproducibility of performance, and is safe to use even with large tower diameters. Additionally, due to the low bypass flow, gases and liquids flow uniformly, making it difficult for dirt, accumulation, and polymerization to occur. We also offer a wide range of sizes to choose from based on your application. 【Features】 ■ Minimal variation in filling density ■ Creates a regular filling environment ■ Allows for a compact design ■ Low bypass flow *For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• others

Our products, unlike imitation products that resemble CMR, consistently inherit technical know-how that upholds our trademark, so you can adopt them with confidence.

• plastic

The "Ceramic Cascade Mini Ring" is a strong filler material. The upper and lower flange structure (metal) and the integrated molding (plastic) provide mechanical strength, resulting in minimal deformation and no bias flow due to channeling. Additionally, the pressure loss is very small, allowing for a reduction in the diameter of new towers and enabling an increase in processing capacity. We offer a wide range of sizes to suit your needs. Please feel free to contact us. 【Features】 ■ High strength ■ Minimal deformation ■ No bias flow due to channeling ■ Low pressure loss *For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• others

Our products, unlike imitations that resemble CMR, consistently inherit technical know-how that does not disgrace the trademark, so you can adopt them with confidence.

• others

The "MC Pack MC250S" is a packing material that boasts high separation efficiency and stability. Thanks to the special embossed pattern applied to the surface of the sheet substrate, it achieves low pressure loss and a large NTSM across a wide range from small to large gas loads (F factor). It can accommodate a wide operating range from low to high loads and can be used in systems with some degree of pressure and minor contamination. 【Features】 ■ High separation efficiency ■ High stability ■ Special embossed pattern on the surface of the sheet substrate *For more details, please refer to the catalog or feel free to contact us.

• others
• Other metal materials

The Sheet 250S achieves low pressure loss and high NTSM across the entire range from small to large gas loads (F factor) due to the special embossed pattern applied to the surface of the sheet substrate.

• others

The "MC Pack MC350S" is a filling material that possesses high and stable performance across a range of gas loads (F factor), from small areas to large areas, thanks to the special embossed pattern applied to the surface of the sheet substrate. In particular, it is a product that achieves a large NTSM and extremely low pressure loss in high load areas during normal pressure operation. 【Features】 ■ Special embossed pattern on the surface of the sheet substrate ■ High stability ■ Large NTSM *For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• others

The Sheet 350S, like the Sheet 250S, has a high and stable performance across a range of gas loads (F factors) from small to large areas, thanks to the special embossed pattern applied to the surface of the sheet substrate.

• others

The "MC Pack MC500S (Sheet)" is a high-performance regulatory packing that achieves a large NTSM across a wide range of gas loads (F factor) due to its unique structural design. With a large NTSM, the typical pressure loss is between 0.1 and 1 mmHg, and the appropriate liquid load range is from 0.2 to 40 m³/m²H. 【Features】 ■ Adopts a unique structural design ■ Achieves a large NTSM *For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• others

The Sheet 500S achieves a large NTSM across a wide range from small to large gas loads (F factors) due to its unique structural design.

• others

The "MC250T" is a high-performance structured packing that allows for sufficient liquid diffusion even in systems with high surface tension by stacking three layers of wire mesh, sheet, and wire mesh. It can maintain an effective gas-liquid contact surface, ensuring moderate liquid hold and gas-liquid contact area even in water systems with high surface tension, which is a weakness of structured packings, achieving low pressure loss and a large NTSM. It can accommodate a wide range from low to high loads, maintaining stable NTSM. 【Features】 ■ Three layers of wire mesh, sheet, and wire mesh ■ Capable of maintaining gas-liquid contact surface ■ Capable of stabilizing NTSM *For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• others

The "MC Pack Type T" is a water-based packing material that allows for sufficient liquid diffusion even in systems with high surface tension by stacking three layers of wire mesh and sheet. It can maintain an effective gas-liquid contact surface. In water-based systems, which are a weakness of regular packing materials due to high surface tension, it maintains moderate liquid hold and gas-liquid contact surface, achieving low pressure loss and a large NTSM. It can accommodate a wide range from low to high loads, with stable NTSM. 【Characteristics】 ■ Better liquid spreading compared to sheet type ■ Large NTSM even in water-based systems (surface tension of 40 dyne/cm or more) ■ Pressure loss per theoretical stage…0.1–1 mmHg ■ Appropriate liquid load range…0.2–70 m³/m²H ■ Maximum F factor…MC250T: 3.0 　　　　　　　　　　MC350T: 2.5 　　　　　　　　　　MC500T: 2.0 *For more details, please refer to the catalog or feel free to contact us.

• others

The "MC Distributor" is an internal component of a tower designed to maintain distribution effectiveness against a wide range of liquid volume changes, from small to large quantities, using a nozzle overflow type. It has a nozzle at the top and a liquid distribution plate at the bottom. The liquid that flows out of the nozzle spreads at the top of the pipe and is further diffused by the liquid distribution plate, distributing it over the packing material. Compared to conventional distributors using a downward flow nozzle method, it exhibits several times the distribution effectiveness. 【Features】 ■ Nozzle overflow type ■ Capable of maintaining distribution effectiveness ■ Made of stainless steel *For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• others

The "MC Distributor" is a nozzle overflow type internal component developed to maintain distribution effectiveness against a wide range of liquid volume changes, from small to large quantities. It features a nozzle at the top and a liquid distribution plate at the bottom. The liquid that flows out of the nozzle spreads at the top of the pipe and is further diffused by the liquid distribution plate, distributing it over the packing material. Compared to conventional downward flow nozzle type distributors, it exhibits several times the distribution effectiveness. 【Features】 ■ Nozzle overflow type ■ Capable of maintaining distribution effectiveness ■ Made of stainless steel *For more details, please refer to the PDF or feel free to contact us.

• Other metal materials

The "MC Distributor" is an internal component designed for regulated filling materials that achieves a groundbreaking number of drip points. The "Nozzle Overflow Type" features holes arranged on the upper surface of the pipe, allowing liquid to flow out, which prevents liquid depletion under ultra-low load conditions and enhances the uniformity of the outflow from each hole. The "Open Trough Type" expands the outflowing liquid by inclining the upper notch section. The Nozzle Overflow Type is suitable for liquids that may clog the holes. 【Features】 ■ Achieves a groundbreaking number of drip points (1000–2000 points/m²) ■ While the recirculated liquid flows out as a thin film over the diffusion plate, it comes into direct contact with the surrounding vapor, causing the temperature to rise to the boiling point (Nozzle Overflow Type). *For more details, please refer to the catalog or feel free to contact us.

• Other physicochemical equipment

The MC distributor was developed to maintain distribution effectiveness for a wide range of liquid volume changes, from small to large quantities.

• Flow Control

The MC distributor was developed to maintain distribution effectiveness against a wide range of liquid volume changes, from small to large amounts.

• Flow Control

The "Candle Filter" is a device that almost completely removes fine mist with a particle size of 2μ or less. It features a structure where compressed fibers within a cylindrical housing create a combination effect of "collision contact" and "diffusion" primarily driven by Brownian motion, allowing for the efficient removal of small mist particles. 【Features】 ■ High collection efficiency ■ Easy disposal of collected mist wastewater ■ Low pressure loss ■ Maintains high efficiency due to waterproof processing *For more details, please refer to the catalog or feel free to contact us.

• Filtration Equipment
• others

It is used for the purpose of separating and removing liquid droplets (mist) accompanied by gas. The wire mesh demister is a product that achieves high collection efficiency and low pressure loss, and is used for mist removal of particle sizes ranging from 5 to 10 micrometers. 【Structure】 A mesh woven from thin metal wires is processed into a wave shape in pairs, layered alternately in multiple layers so that their ridges do not overlap. 【Materials】 Demister grid: SUS304, SUS304L, SUS316, SUS316L, SUS329J4L, Hastelloy, titanium, PVC (U-PVC, C-PVC), PVDF, FRP Demister pad: SUS304, SUS304L, SUS316, SUS316L, Hastelloy, nickel, titanium, copper, Monel, Inconel, fluororesin (ETFE, FEP, PFA), Saran wrap.

• Other physicochemical equipment

We handle ceramic balls with various characteristics. You can view a wide range of sizes and achievements in our catalog.

• Ceramics

Matsui Machine handles IBC containers with approximately 7,000 overseas achievements in countries such as Japan, Germany, Australia, the United States, and France. The core welding technology of thin plates, drawing processing, curved surface processing, and buffing (from #400 to #800) that underpins the construction technology of IBC containers boasts Japanese quality levels, ensuring safe use. Based on our experience in managing the production of Chinese-made internals, we collaborate with Matsui Machine Tianjin Representative Office in Tianjin, China, to manage responsibly. 【Features】 ■ Production capacity of 120 units per month ■ Capable of short delivery times and mass production ■ Affordable overseas manufacturing, with welding and processing technologies of Japanese quality! ■ Usable as an alternative to drums during export *For more details, please refer to the PDF or feel free to contact us.

• Other packaging materials
• Other powder equipment