トックス プレソテクニック List of Products and Services

TOX joining is a mechanical joining method that utilizes the plastic deformation of the base material. 【Customer Issues Resolved】 1. Aiming to reduce the cost of welding press parts (automobile manufacturer) → Reduced running costs per point by approximately 30% with TOX joining. 2. Wanting to use high corrosion-resistant plated steel sheets, but welding quality is unstable (automotive parts manufacturer) → Stabilized quality with TOX mechanical joining, improving yield rates. 3. Post-processing after welding plated steel sheets like ZAM is cumbersome (building materials manufacturer) → No peeling of plating with TOX mechanical joining, eliminating post-processing steps. 4. Looking to eliminate the riveting process and reduce running costs (home appliance manufacturer) → Replaced rivets costing about 10 yen each with TOX joining, reducing rivet costs. 5. Wanting to increase the cycle of the welding process (home appliance manufacturer) → Simultaneous multi-point pressing with TOX dedicated molds, reducing cycle time to less than half. 6. Wanting to join plate assemblies with thickness differences and unstable welding quality (automotive parts manufacturer) → Achieved joining of steel plates with thicknesses of t0.5 and t2.3 through TOX mechanical joining. If you are interested in these case studies, please contact us for more information.

• Other machine elements

During pressing, hydraulic power is essential for generating significant force. Hydraulic systems require careful management due to risks of oil leaks and fires, contamination of hydraulic fluid, noise from pumps, and considerations for the operating environment, such as debris and rust. Additionally, changes in oil temperature can affect the speed of actuators, and compared to pneumatic units, there is more complexity in piping work. To address these hydraulic challenges, we would like to propose our "TOX Power Package" (R). Despite having a hydraulic mechanism, it operates solely on compressed air supply. Control can be performed similarly to a typical double-acting cylinder. Since the oil is sealed, there is minimal degradation, it can be installed in any orientation, and oil replacement is unnecessary. We have resolved numerous challenges for customers using hydraulic units. [Challenges we have solved so far] - Eliminate hydraulic units to save space - Remove oil contamination near equipment - Eliminate heat from motors and noise from pumps - Simplify the selection of hydraulic cylinders and hydraulic units - Enable use with robots - Shorten takt time *For more details, please refer to the PDF document or feel free to contact us.

• cylinder
• Pneumatic Equipment
• Hydraulic Equipment

"TOX Joining" (R) is a simple joining technology that does not require auxiliary materials or the application of heat. Since it is a cold joining method that does not apply heat, it allows for joints that are less prone to peeling of coatings and deformation. Therefore, there is no welding burn associated with welding, and unlike spot welding, there is no spatter or fumes generated. Additionally, since it does not use auxiliary materials like rivets, it enables cost and labor reduction. Due to its efficiency and reliability, this technology is used in a wide range of industries, including automotive and automotive parts, home appliances, and housing and housing equipment. [Advantages] ■ 30-60% cost reduction compared to spot welding ■ Joining diameter ranges from 1 mm to 26 mm ■ High dynamic (fatigue) strength ■ High corrosion resistance ■ High conductivity ■ Monitoring system At TOX, we offer proposals from equipment supply to line integration. We also have overseas bases, allowing us to respond flexibly to international projects! *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

At Tox Presotechnique, we undertake the design and manufacturing of assembly equipment and lines for white goods enclosures. Our "enclosure assembly equipment and lines" can handle "crimp assembly" for various products, including PC enclosures, flat-screen TVs, and microwave ovens. We have a proven track record of delivering to many users, and they are satisfied with our products. 【Products Handled】 ■ PC Enclosures ■ Flat-Screen TVs ■ Microwave Ovens ■ Air Conditioner Outdoor Units ■ Dishwashers ■ Washing Machines *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

Introducing the design and manufacturing of automotive parts conducted by Tox Presotechnique. In the powertrain, we handle press-fitting, and in the chassis, we offer press-fitting, drilling, and trim fasteners. We also support the assembly of seat components, including seat rail assembly, seat recliner assembly, and height adjuster assembly. For more details, please contact us. 【Powertrain Parts Assembly Achievements】 ■ Clutch ■ Camshaft ■ Connecting Rod ■ Cylinder Head ■ Water Pump ■ ABS Valve Base ■ Gearbox * For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements
• Other Auto Parts

"TOX Joining" is a simple joining technology that does not require auxiliary materials or the application of heat. A dedicated punch pushes the materials to be joined into a specially shaped die, causing the punch-side material to flare out inside the die-side material, thus creating the joint. Due to its efficiency and reliability, this technology is used throughout the press parts industry and sheet metal processing. 【Advantages】 ■ 30-60% cost reduction compared to spot welding ■ Joining diameter ranges from 1 mm to 26 mm ■ High dynamic (fatigue) strength ■ High corrosion resistance ■ High conductivity ■ Monitoring system *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This document is a data sheet regarding "Clenching Tools and Accessories" handled by TOX Pressotechnik GmbH. The dimensions and shapes of the "TOX Clenching Tools" are standardized. In addition to the standard tool lengths and point diameters listed, many special solutions are available upon request. [Featured Products (Excerpt)] ■ Tools with Flanges - TOX Flanged Punch - TOX Round Joint Flanged Die - Tools with Specially Shaped Flanges - TOX-SKB Flanged Die - TOX Twin Point Flanged Punch - TOX Twin Point Flanged Die, etc. *For more details, please refer to the PDF document or feel free to contact us.

• cylinder
• Pneumatic Equipment
• Hydraulic Equipment

The "line-X series" is an air-hydraulic cylinder designed for precise control and adjustment. The air-hydraulic cylinders manufactured by TOX Pressotechnik are widely used around the world under the name "TOX Power Package." This cylinder integrates air cylinders and hydraulic systems, allowing for automatic switching between pneumatic and hydraulic modes. It contributes to energy savings. 【Features】 ■ Various variations to accommodate diverse applications ■ Supports precise control/adjustment ■ High-speed stroke *For more details, please refer to the PDF materials or feel free to contact us.

• cylinder
• Pneumatic Equipment
• Hydraulic Equipment

The "line-Q series" is an air-hydraulic cylinder that pursues a balance between size and cost. The air-hydraulic cylinders manufactured by Tox-Presso Technik are used worldwide under the name "TOX Power Package." This cylinder integrates air cylinders and hydraulic systems, allowing for automatic switching between pneumatic and hydraulic modes. It contributes to energy savings. 【Features】 ■ Pursues a balance between size and cost ■ Short delivery times *For more details, please refer to the PDF materials or feel free to contact us.

• cylinder
• Pneumatic Equipment
• Hydraulic Equipment

TOX thin sheet metal joining allows for the one-shot joining of various metal materials. It is a mechanical joining method that does not require auxiliary materials such as rivets or screws, and frees you from the hassle of welding, which generates heat. Multiple points can be joined at once using a mold, and it can also be integrated into the pressing process, leading to significant reductions in cost and time. 【Advantages】 - Cost savings of 30% to 60% compared to spot welding - Guarantees joint strength values - Clinching can accommodate a vast array of material combinations - Energy-efficient, clean, and quiet *For more details, please contact us or download the PDF.

• Other machine tools

We would like to meet our customers' needs by offering a variety of products and services, including the TOX joining system and the TOX power package. For details about each product, please download the respective product catalog.

• Other machine tools
• Other assembly machines
• Other processing machines

The air-hydraulic cylinder, born in Germany, is a solid and long-lasting mechanical device that generates high power solely from air supply, making it an environmentally friendly option. It helps maintain a clean working environment and requires extremely low maintenance, which is why it is widely used in manufacturing sites around the world. This energy-saving cylinder operates only on air and offers a wide range of variations from 2 to 2000 kN. The control is fundamentally the same as that of a double-acting pneumatic cylinder. ■ Energy-saving ■ Compact and clean design ■ High stroke frequency ■ Soft touch, tool-friendly ■ Low noise

• Power Transmission Equipment

Hydraulics are essential for generating significant force during pressing. Hydraulics require consideration for oil leaks, fire hazards, contamination management of operating oil, noise, and the environment concerning debris and rust. Additionally, the speed of the actuator can change with temperature variations in the oil, and compared to pneumatic units, there is more complexity in piping work. To address these hydraulic challenges, we would like to propose our 'TOX Power Package' (R). The 'TOX Power Package' (R) is an energy-saving type of air-driven cylinder that incorporates a hydraulic system and automatically performs power strokes. Despite having a hydraulic mechanism, it operates solely on compressed air supply. Control can be performed similarly to a typical double-acting cylinder. There is no degradation of oil, and replacement is unnecessary. Moreover, due to its simple structure and fewer moving parts, it excels in wear resistance and has a long lifespan. Additionally, the impact during fast-forward processes is minimal, preventing damage to tools and resulting in low noise levels. **Features** - High stroke frequency - Long lifespan - Low air consumption - Low noise level - Low maintenance costs *For more details, please refer to the PDF document or feel free to contact us.*

• cylinder
• Pneumatic Equipment
• Hydraulic Equipment

The air-hydraulic cylinder, born in Germany, is a solid and long-lasting mechanical device that generates high power solely from air supply, making it an environmentally friendly option. It helps maintain a clean working environment and requires extremely low maintenance frequency, which is why it is widely used in manufacturing sites around the world. It is an energy-saving cylinder that operates solely on air and offers a wide range of variations from 2 to 1700 kN. The control is fundamentally the same as that of a double-acting pneumatic cylinder. ■ Energy-saving ■ Latest sealing and guiding technology ■ High stroke frequency ■ Easy integration of length measurement sensors ■ Built-in hydraulic damper mechanism at the return end ■ Extended maintenance cycle

• Hydraulic Equipment
• cylinder
• Pneumatic Equipment

"TOX-Press" is a modular system that allows you to build presses tailored to individual needs from a wide range of standard presses. It also accommodates special specifications according to customer requests, such as dimensions and functions. We offer a rich lineup of standard products. 【Lineup】 ■ TOX-C Frame Press "PC Series" "CEU Series" ■ TOX-C Frame Bench Press "MC Series" ■ C Frame "TOX-CEC Series" ■ TOX-C Frame Bench Press "MCC Series" ■ "TOX-CEJ Series" *For more details, please refer to the PDF document or feel free to contact us.

• Power Transmission Equipment

The "TOX-Servo Drive" offers drive solutions suitable for various applications with outputs ranging from 0.02kN to 1000kN. The drive unit can be utilized for a wide range of applications using ball screws and planetary gear spindles. Additionally, it is designed to minimize maintenance work. 【Features】 ■ High robustness and durability ■ Suitable energy efficiency and low operating costs ■ High mechanical precision ■ Custom specifications available ■ Advanced dynamic performance controlling load and stroke *For more details, please refer to the PDF document or feel free to contact us.

• Forging Machine

A one-shot joining method for various metal materials. It eliminates the need for auxiliary materials such as rivets and screws, freeing you from the hassle of heat-generating welding. This mechanical joining technique allows for multiple points of joining at once using molds, and can also be integrated into the pressing process, leading to significant reductions in cost and time. 【Features】 ○ Cost reduction of 30% to 60% compared to spot welding ○ The static strength of a single point is 50% to 70% compared to spot welding, and for two-point joints, equivalent or greater strength can be achieved ○ Dynamic strength is superior to that of spot welding ○ Non-destructive management of joining quality is possible ○ Mechanical joining that only applies pressure to the materials does not cause metallurgical transformation, resulting in high stress concentration around the nugget area, providing higher durability compared to spot welding ○ A very simple and highly reproducible joining technology due to the absence of moving parts in the die ○ Automatic management of the joining process is possible through a monitoring system ● For more functions and details, please download the catalog.

• Other machine tools

In recent years, due to the miniaturization of electronic components and the electrification of automobiles, it is optimal for joining small and ultra-thin metal sheet components that are rapidly increasing in the fields of mechatronics, automotive electronic components, and EVs.

• Other processing machines
• Other electronic parts
• LED Module

Achieving streamlined production with functional design and high quality. This hand press is ideal for low output and small lot products. We also offer a wide range of accessories such as monitoring systems, sensors, and slides.

• Other processing machines

The TOX handgun is robust and highly durable, achieving excellent handling thanks to a design that considers the operator. We also offer a type that can be integrated into the device. 【Features】 ○ Flexible hose connection to the booster ○ Thoughtfully designed rotary joints for oil, air, and wiring ○ Sturdy swivel suspension brackets for attaching a balancer Friendly service ● For other functions and details, please download the catalog.

• Other machine tools
• Other assembly machines
• Other processing machines

The TOX robot gun can adapt to various operating environments thanks to the modular kit system. By adopting a simple connection method, it is easy to accommodate special models, meeting the requirements for quality and versatility for all applications. ● For other functions and details, please download the catalog.

• Other machine tools
• Other assembly machines
• Other processing machines

A new standard model of the punching gun has arrived. Special adaptations are also possible, so please feel free to contact us. ● For other features and details, please download the dimension chart.

• Other machine tools
• Other assembly machines
• Other processing machines