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◆Customer's Concern The packing work was done manually. Due to the small quantity production of various items, it could not be mechanized, so one-touch boxes were adopted to reduce the workload. ◆Namix's Proposal We proposed the introduction of Namix's cartoner, which has high versatility and allows for quick changeovers between varieties. This resulted in reduced workload and personnel, and by changing the one-touch cartons used for manual work to four-flap cartons, we also contributed to a reduction in material costs. ◆Results of Implementation → Reduced workload → Reduced personnel → Reduced material costs ●You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern Crown caps are delicate items. Therefore, existing cappers may cause scratches or cloudiness, leading to manual capping... ◆Namix's Proposal We proposed the Namix capper. The Namix capper can perform capping without causing scratches or cloudiness even with crown caps. As a result, it has led to a reduction in personnel, improved product accuracy through stable capping, and increased production capacity. ◆Results of Implementation → Improved accuracy → Reduction in personnel → Increased productivity ● You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern We handle square caps. We considered introducing a fully automatic capper that can accommodate various manufacturers, but its low production capacity is a drawback. Is a semi-automatic capper feasible? ◆Namix's Proposal We proposed the introduction of Namix's semi-automatic capper. It can easily accommodate square caps. As a result, this led to a reduction in personnel and an improvement in product accuracy. ◆Results of Implementation → Reduced workload → Reduced personnel → Increased product accuracy ● You can check the details from the "Go to Homepage" link below.
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Free membership registration◆Customer's Concern There is currently a situation where there are few cappers that can accommodate trigger caps with existing machines. Additionally, it has been found that even with the only machine that can accommodate them, increasing the tightening torque causes scratches on the caps. It has become clear that effective accommodation is not possible. ◆Namix's Proposal Namix's cappers can tighten without damaging the product while applying strong torque. As a result, the workload has been reduced, leading to a decrease in personnel and an increase in production capacity. ◆Results of Implementation → Reduction in work time → Reduction in personnel → Improvement in product accuracy ● You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern They were capping reliably with the existing capper but did not know the torque at which it was being tightened. ◆Namix's Proposal We proposed the introduction of a capper equipped with a tightening torque data collection feature. In addition to displaying the tightening torque on a touch panel, it also allows for the printing of all tightening torque data, enabling traceability. ◆Results of Implementation → Improved efficiency of work due to the touch panel → Traceability *You can check the details from the link below.*
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Free membership registration◆Customer's Concern Due to the presence of unstable items like reverse taper bottles, we have been unable to automate the filling process and have been using a semi-automatic filling machine for a long time. ◆Namix's Proposal We proposed the introduction of an automatic filling machine. Namix's filling machines can accommodate most containers. After implementation, we received feedback that the workload was reduced and production capacity improved. ◆Results of Implementation → Reduction in work time → Improvement in production capacity ● You can check the details from the "Go to Homepage" link below.
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Free membership registration◆Customer's Concern There was variation in the filling amount depending on the liquid being filled with the existing filling machine. As a result, we had to fill less, and the operator would check the weight in the next process and adjust the filling amount (top up), which was cumbersome. Is there any way to improve this? ◆Namix's Proposal We proposed replacing the filling machine. Namix's filling machine has high precision, so weight checks can be done through sampling. Therefore, the top-up work is no longer necessary, leading to a reduction in personnel and an increase in production capacity. ◆Results of Implementation →Reduction in personnel →Increase in production capacity ●You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern The existing filling machine takes a considerable amount of time for product changeovers. Particularly, adjusting the filling amount requires skilled intuition, and we are struggling with fine-tuning. Is there any way to improve this? ◆Namix's Proposal We proposed replacing the filling machine. All physical adjustment points for product changeovers have indicators and memory. Additionally, parameters such as timing and timers can be easily switched since product registrations can be done on the touch panel. In the "filling amount correction function" for adjusting the filling amount, no fine-tuning is necessary, allowing anyone to switch products in a short time. This has led to improved operational efficiency and increased production capacity. ◆Results of Implementation → Reduced changeover time for filling products → Increased productivity ● You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concerns The existing filling machine has drawbacks such as variations in filling amounts and dirty bottle edges due to liquid stringing and dripping during the filling process. Additionally, the time spent on corrective actions (wiping the edges of bottles and topping off the filled products) is also a concern... ◆Namix's Proposal We proposed replacing the existing machine with Namix's filling machine. With Namix's shut-off nozzle, liquid stringing and dripping have been eliminated, resulting in improved work efficiency. This has led to a reduction in personnel and an increase in production capacity. ◆Results of Implementation → Improved product accuracy → Enhanced work efficiency → Reduction in personnel ●You can check the details from the "Homepage" link below.
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Free membership registration◆Customer's Concern With the existing equipment, filling and capping operations were performed offline. ◆Namix's Proposal We proposed the introduction of Namix's automatic filling machine and semi-automatic capper. This made it possible to streamline the process all the way to product shipment, leading to improved work efficiency. ◆Results of Implementation → Improved work efficiency → Increased production capacity ●You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern We are using a glass dispenser for filling operations, but when the liquid has a slight viscosity, we are unable to fill it. ◆Namix's Proposal We proposed the Namix Filler gear capacity filling machine. The gear capacity type can handle medium viscosity and allows for filling from small to large volumes without changing the pump. Additionally, since suction and discharge occur simultaneously, the filling capacity has improved compared to existing machines. ◆Results of Implementation → Reduction in work time → Increase in production capacity ● You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern Operators are tightening caps manually. Some have developed skin peeling or tendinitis, and they are looking for a solution to improve the current situation. However, due to the various sizes and shapes of bottles and caps, as well as small production lots, they believe that introducing a capper is impossible... ◆Namix's Proposal We proposed the introduction of Namix's semi-automatic capper. It can accommodate all bottle and cap types, reducing the workload and leading to a reduction in personnel. As a result, the cap tightening became more stable, contributing to improved product accuracy. ◆Results of Implementation → Reduction in work time → Reduction in personnel → Improvement in accuracy ● You can check the details via the "Homepage" link below.
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Free membership registration◆Customer's Concern The existing equipment was performing filling and capping operations offline. ◆Namix's Proposal We proposed the introduction of Namix's automatic filling machine and semi-automatic capper. This allowed for a consistent flow of products to the shipping format, improving work efficiency. ◆Results of Implementation → Improved work efficiency → Expanded range of target products ●You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern Due to the small work space, we believe that introducing a capper is impossible, but we are looking for a way to automate the process instead of relying on manual labor. ◆Namix's Proposal Namix's capper can be installed on existing conveyors, so there is no need to change the work space. As a result, product accuracy has improved, leading to reduced workload and personnel. ◆Results of Implementation → Reduced workload → Reduced personnel ●You can check the details by clicking "Go to Homepage" below.
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Free membership registration◆Customer's Concern The automatic capper we are currently using is aging and the torque has become unstable. We would like to consider an update, but we want to incorporate features that would be an improvement over what we currently have. ◆Namix's Proposal We proposed a fully automatic capper with a tightening torque data collection feature. Since it manages the tightening torque using a digital torque sensor, it can expel caps that are either too tight or too loose, as well as those that are misaligned due to material defects. This allows us to eliminate items that were previously checked manually, significantly improving product accuracy. Additionally, we added a full cover that was not present in the existing machine, enhancing safety. ◆Results of Implementation → By managing the tightening torque, traceability is possible, and reliability has improved. ● You can check the details from the "Homepage" below.
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Free membership registration◆Customer's Concern The order volume for best-selling products has increased, so the semi-automatic machine can no longer keep up with production numbers. ◆Namix's Proposal We proposed a line for several selected best-selling products. By focusing on products with relatively high production numbers, we were able to fully automate the process. This allowed us to increase production without additional labor, significantly reducing man-hours. ◆Results of Implementation → Increased production capacity due to full automation → Significant reduction in man-hours ●You can check the details by clicking "Go to Homepage" below.
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Free membership registrationOur cartoners, cappers, and filling machines (dispensing machines) can be customized to meet the specific needs of your operations and site requirements! We have a wealth of experience in the pharmaceutical, cosmetics, and food manufacturing industries. ★ We are currently offering a "Case Study Collection" featuring numerous examples for free! You can view it for free by clicking "Download" below! 【We can solve these problems!】 <Cartoners> ■ Limited working time and installation space ■ Time-consuming product changeover ■ Errors due to visual inspection of printed content ■ Difficulties in mechanization due to small-batch, diverse production <Cappers> ■ Manual capping is challenging ■ Difficult to handle high-torque trigger caps ■ Unable to gauge how much force is being applied ■ Difficult to implement due to limited workspace … The "Case Study Collection" includes many other improvement measures!
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Free membership registrationOur cartoners, cappers, and filling machines (dispensing machines) can be customized to meet the specific needs of your operations and site! We are currently offering a free collection of case studies that summarize common examples from our extensive track record in the pharmaceutical, cosmetics, and food manufacturing industries. Are you looking to solve issues related to cartoners, cappers, and filling machines? The 'Case Study Collection' features numerous improvement strategies! 【Some of the content included】 ◎ Switching between product types takes too much time ◎ Limited workspace makes implementation difficult ◎ Errors occur due to visual inspection of printed content ◎ Difficulties in mechanization due to small-batch production of various products ◎ Looking for a capper that can handle high-torque trigger caps ◎ Unable to determine how much force is being applied during tightening ◎ Variability in filling amounts due to liquid stringing or dripping ◎ Want to integrate filling and capping processes. The 'Case Study Collection' includes many more improvement strategies! ★ You can view it immediately from the "Catalog Download."
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Free membership registrationOur cartoners, cappers, and filling machines (dispensing machines) can be customized to meet the specific needs of your operations and site requirements! We have numerous achievements in the pharmaceutical, cosmetic, and food manufacturing industries. ★ We are currently offering a "Case Study Collection" featuring many examples for free! You can view it for free by clicking "Download" below! 【We can solve the following problems!】 <Cartoners> ■ Limited working time and installation space ■ Time-consuming product changeover ■ Errors due to visual inspection of printed content ■ Difficulties in mechanization due to small-batch production of various products <Cappers> ■ Manual capping is challenging ■ Difficulties in handling high-torque trigger caps ■ Unable to gauge how much force is being applied during tightening ■ Difficult to implement due to limited workspace … The "Case Study Collection" includes many other improvement measures as well!
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Free membership registrationThe "Case Study Collection vol.1: Cartoner Related" is a collection of case studies from Namix Co., Ltd., which handles cartoners, cappers, and filling machines (dispensing machines). We present examples that have solved issues such as: - "It takes too much time for tasks, and there is not enough space." - "Switching between product varieties takes too much time." - "Automation is difficult due to small-batch production of many varieties." 【Solution Examples】 - There were careless mistakes because the printed content was inspected visually. - Automation was difficult due to small-batch production of many varieties. - It takes too much time for tasks, and there is not enough space. - Switching between product varieties takes too much time. - Labeling takes too much time and manpower. *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Case Study Collection vol.2: Capper Related" is a collection of case studies from Namix Co., Ltd., which handles capping machines, fillers (dispensing machines), and more. We present examples that have solved issues such as: - "Difficulties in introducing a capper due to workspace constraints" - "Challenges in mechanization due to small-batch, diverse production" - "Time-consuming variety changeover tasks" 【Solution Examples】 - There is no capper that can handle high torque trigger caps. - Difficulties in introducing a capper due to workspace constraints. - Challenges in mechanization due to small-batch, diverse production, such as tendonitis. - Capping gold crown caps manually. - Uncertainty about the torque applied to the caps. - Filling and capping were performed offline. *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThe "Case Study Collection vol. 3: Filling Machine Related" is a collection of case studies from Namix Co., Ltd., which handles cartoners, cappers, filling machines (dispensing machines), and more. We present case studies that address issues such as: - "Unable to fill bottles with poor self-standing ability" - "Time-consuming product changeover operations" - "Variability in filling amounts due to liquid stringing and dripping" 【Solution Cases】 - Unable to fill bottles with poor self-standing ability - Increased operator workload due to variability in filling amounts - Time-consuming product changeover operations - Variability in filling amounts due to liquid stringing and dripping - Filling operations and capping were performed offline *For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationWe received the following questions from a customer regarding our filling machine: 1. Can it directly draw from a floor-mounted tank for filling? 2. Can it fill liquids that are prone to dripping? 3. Can it fill liquids that tend to foam? 4. Is it difficult to disassemble and clean the parts that come into contact with the liquid? 5. When the nozzle is inserted into the bottle by the automatic filling machine, is there any risk of interference that could damage the nozzle or the bottle? 6. What is the filling accuracy? 7. Can the changeover between different product types be done in a short time? ● You can check the details by clicking on "Go to Homepage" below.
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Free membership registrationWe received the following questions from a customer regarding the Namix capper. 1. Can it tighten caps that are not cylindrical, such as oval or spherical shapes? 2. Can it tighten caps that have components attached to the top, such as trigger caps, droppers, or pump caps? 3. Will it scratch delicate caps, such as shiny aluminum vapor-deposited caps? 4. The torque for small caps is unstable with the capper we are currently using; is it the same with Namix's capper? 5. Is there a capper that can be mounted on an existing conveyor? 6. What is the accuracy of the opening torque for caps tightened with the capper? 7. I am looking for a capper suitable for multiple varieties. What type would be good? 8. Is it possible to output the tightening torque values for all caps? ● You can check the details from the "Homepage" link below.
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Free membership registrationWe received the following questions from a customer regarding Namix's carton maker. 1. Is it possible to accommodate one-touch cartons? 2. Will delicate cartons get scratched? 3. Can you handle flaps with special shapes? 4. Can printing be done on board? 5. Why is Namix's carton maker compact? 6. What is the weight of the carton maker? 7. How long does it take to change varieties? 8. What is the sealing accuracy of the flaps? 9. In which industries is it commonly used? ● You can check the details from the "Homepage" below.
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