マツダエース List of Products and Services

The "Top Seal Air Leak Inspection Device" is one of the essential inspection devices in the food industry. This device can detect air leaks in products. If there are air leaks, the quality of the product may deteriorate. Therefore, by using the Top Seal Air Leak Inspection Device, it is possible to ensure product quality and enhance safety. Our "Top Seal Air Leak Inspection Device" can perform highly reliable inspections. Additionally, it is possible to customize the inspection device according to the shape and size of the product. Furthermore, our Top Seal Air Leak Inspection Device is easy to operate and can be used easily by anyone. As another point, our Top Seal Air Leak Inspection Device not only improves product quality but also contributes to the efficiency of the manufacturing process. To ensure product quality, inspection of the product is indispensable. However, traditional inspection methods have the problem of requiring personnel, which incurs costs. By using our Top Seal Air Leak Inspection Device, it is possible to reduce the number of inspection personnel and cut costs. This leads to increased efficiency in the manufacturing process.

• Other food machinery

We would like to introduce 3D vision picking using industrial robots developed by Mazda Ace. We can automate the input of workpieces into each process and the extraction after processing. By collaborating with our AGV, we can also automate the input and replacement of pallets. 【Features】 ■ By sliding the vision, we can automate with just one camera instead of multiple cameras. ■ The pallet dispensing is also handled automatically by changing the hand. ■ Various designs tailored to user specifications are possible. Our company continues to contribute to customer satisfaction across a wide range of fields, and for that purpose, we pursue unique services full of individuality in each of our operations. *For more details, please feel free to contact us.

• Other industrial robots

You can operate it by freely moving it and connecting it to a 100V outlet. No safety fence is required, and customization for various robot manufacturers such as Universal Robots and Fanuc is also possible (standard is Fanuc). The hand will be designed to suit the user. We propose an easy-to-use package as a first step towards automation and unmanned operation.

• Palletizer
• Articulated Robot
• Transport and handling robots

●AGV (Automated Guided Vehicle) Contributes to improving factory productivity through parts transport assistance and automatic transport of cart trolleys! ○Features With magnetic induction technology, it can travel stably and accurately compared to non-guided systems. Additionally, we customize dedicated units and specifications according to customer needs. *By introducing control options separately, it can integrate with existing customer systems, enabling low-cost implementation. ●Motor Inspection and Repair Prevents equipment troubles through motor inspection and maintenance! Contributes to reducing environmental impact through reuse! ○Features Utilizing the maintenance skills developed at Mazda, we provide repair and servicing for faulty motors (such as coil rewinding and shaft repair). Repairs for motors up to 3.7KW can be completed in as little as two weeks. ●Food Transport and Inspection Equipment The "Food Transport and Inspection Equipment" proposed by Mazda Ace automates the inspection and boxing of food items like rice balls that come out of packaging machines. ○Features Supports high-speed boxing for a production rate of 3600 items per hour, easy installation/moving with single-phase AC 100V operation, and safety design with collaborative robots to support customer automation. We offer combination proposals tailored to customer specifications.

• Food Conveyor Equipment
• Other motors
• Other conveying machines

Collaborative robots do not require safety fences and can work alongside humans in the same space. They can implement robotic applications that tighten various screws at different angles and have a proven track record in the automotive industry. Our company continues to contribute to customer satisfaction across a wide range of fields, pursuing unique services full of individuality in each of our operations. 【Features】 ■ Direct teaching on-site is possible ■ Can be installed without safety fences * Safety can be ensured with an optional laser scanner ■ Easy to relocate due to modular design ■ Various designs tailored to user specifications are also possible * For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots

We would like to introduce our "Stacker Crane" that we handle. We propose and realize automated warehouse systems tailored to various user specifications that are not available from major companies. We accommodate specifications based on the items being transported and the environment. We have a track record of deliveries to industries such as the automotive sector, clean rooms, and food industry. 【Features】 ■ Equipped with QR cameras and correction functions for each position ■ Efficiently utilizes upper space for storage ■ User-friendly operability tailored to the user ■ Compatible with various types of transported items ■ Design customization according to user needs ■ High-precision positioning using servo motors ■ As a system integrator (SIer), we can also propose automation systems including ancillary equipment around the stacker *For more details, please feel free to contact us.

• crane
• Food Conveyor Equipment
• Other conveying machines

For restoring the reliability of existing motors, one method is to rewind the coils. Deterioration of the coils can lead to causes such as insulation failure, leakage, and damage, which can result in major equipment failures, electric shock accidents, and fires. Recycling and reusing also contribute to reducing environmental impact.

• Other machine tools
• crane

Without stopping the flow of incoming products, checks are completed within one second. Air leaks are detected by measuring the displacement amount through three-sided pressure and one-sided measurement, and the displacement amount is accurately detected by a unique algorithm. Even if the air content of the products changes during production, it automatically follows and conducts checks. By being introduced together with Mazda Ace's food packaging machine, it contributes to the labor-saving of the packaging process. 【Features】 ■ Independent startup for easy introduction ■ Inspection possible without stopping the flow ■ Operates on 100V power supply

• Other food machinery

In the manufacturing field, much of the "creation" is automated. Our company utilizes unique advanced technology developed on Mazda's production line to design and manufacture various specifications according to our customers' different needs and challenges. We provide reliable services to a wide range of industries. 【Features】 ■ Securely "grasp," "adhere," and "scoop" complex shapes ■ Propose suitable transportation methods tailored to various environments ■ Maximize and effectively utilize limited space ■ Numerous delivery records to automotive-related companies as well as electrical and electronic equipment companies *For more details, please refer to the PDF materials or feel free to contact us.

• Other conveying machines

Aren't you running around while looking at the invoices? With our system, anyone can easily perform tasks without mistakes, even without looking at the invoices. Additionally, due to machine sorting, it is possible to work with a small number of people. We offer a lineup of sorting support systems with a proven track record of delivering 510 blocks over 26 years, including the "Digital Assort System," "Digital Picking System," and "Inter-Factory Management System." 【Features】 <Digital Assort System> ■ A "seeding" method that sorts products onto shelves by shipping destination ■ Digital displays installed on the "shelves" for sorting ■ Workers prepare one type of product, scan the barcode, place the indicated quantity on the shelf, and clear the display ■ Efficient when there are many shipping destinations, and sorting can be done even if all products are not available *For more details, please refer to the PDF materials or feel free to contact us.

• Sorting machine

【Features】 ■ Capable of high-speed transportation of heavy objects (maximum running speed 3000mm/second, maximum transport weight 200kg, stopping accuracy ±1mm) ■ Total coordination including ancillary equipment (design, manufacturing, assembly, and on-site setup of ancillary equipment other than processing machines) ■ Loader hand design accommodates a wide variety of products ■ Supports not only linear equipment transport but also transport of opposing equipment (heavy, medium, and lightweight object transport loaders, gantry loaders) ■ Can transport independently even during repairs of installation equipment under the loader line ■ Capable of spatial transport on XYZ axes (maximum stroke for each axis: X axis 30m, shift Y axis 27.5m, lift Z axis 1.5m) ■ Compatible with cable-less running axis systems

• Other conveying machines

To ensure the safe use of robots from various manufacturers, we carry out custom design, manufacturing, and construction of robot systems. We also custom design and manufacture hands and measuring hands tailored to the workpiece. 【Implementation Results】 ■ Robot transport devices ■ Robot inspection devices ■ Robot tightening devices - Automotive parts, LCD panels, production processing lines, production assembly lines, transport, measurement, inspection, tightening, image processing.

• Other conveying machines

Mazda Ace's "Sorting System" utilizes the latest IT equipment and dedicated software to innovate the sorting process from traditional paper slips to digital display sorting, achieving a significant improvement in sorting efficiency and a drastic reduction in distribution errors. - DAS: Digital Assort System - A "seeding method" for sorting products by delivery store. - DPS: Digital Picking System - A "picking method" for selecting products by delivery store. In addition to the above systems, we propose factory automation combined with our own transport devices. 【Features】 ■ Enables fast and accurate work without paper slips ■ Simple operation with no complex procedures, easy for anyone to use ■ Free layout support ■ Over 30 years of proven results

• Food Conveyor Equipment