古賀機械製作所 List of Products and Services

The "Hako Bed" is a transfer bed that allows caregivers or nurses to move patients or individuals requiring care from a lying position on a bed or stretcher using only a remote control. The slide sheet smoothly fits between the person and the bed while they are lying down, providing comfort for the patient or individual receiving care. Additionally, it helps reduce the burden on those involved in the nursing and care of bedridden individuals.

• Trolley

We would like to introduce a case study of the implementation of the "Assembly Line Automation System." Before the implementation, personnel were assigned to each process, and production was carried out manually. Due to sudden absences, it was difficult to secure the necessary personnel for each process, leading to a burden on some processes and an inability to increase the production pace. After the introduction of our product, the work handling between processes was replaced from human labor to robots, using robots and 3D cameras for bulk picking, allowing for fully automated production from the beginning to the finished product. As a result, there was no longer a need to assign workers, significantly reducing labor costs. [Challenges Before Implementation] ■ Personnel were assigned to each process, and production was carried out manually. ■ Due to sudden absences, it was difficult to secure the necessary personnel for each process, leading to a burden on some processes and an inability to increase the production pace. *For more details, please refer to the related links or feel free to contact us.

• Assembly robot
• Other assembly machines

The "Palenger" is a device that automates a series of tasks such as transporting, supplying, and discharging empty boxes, which were previously done manually in accordance with the work process. With the desire to create a machine that is "simple, easy to understand, and user-friendly," this product has been completed. It is a device with no unnecessary options, only the essentials. As long as it can perform basic movements, it is sufficient. We aim to provide it at a low cost, anticipating an era of one-on-one work with robots. 【Features】 ■ Improves productivity when combined with robots ■ Reduces manufacturing costs and allows for long hours of operation ■ Achieves inline production and parts supply in a compact space ■ Easy to change layout ■ Manual operation for pallet exchange and mode switching is simple ■ Operation methods can be changed to match the line *For more details, please refer to the PDF materials or feel free to contact us.

• Other conveying machines

This product is a device that automates tapping operations for long workpieces. 【Recommended for】 ■ Those who are struggling to find suitable machines for tapping long workpieces (Example) The table of a regular machining machine is too small to accommodate the workpiece. (Example) A gantry machining machine is too large, leaving no installation space and also being cost-prohibitive. ■ Those facing challenges with productivity. 【Features】 ■ Automation from material supply to processing and accumulation. ■ Mechanism to force material flatness (processing is unaffected even if the material is warped). ■ Tap breakage detection function (prevents the occurrence of unprocessed taps). ■ Defective products can be ejected as NG (prevents the outflow of defective products). ■ Floating chuck absorbs vibrations and misalignment of pilot holes in the material. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Tap

This product is a device that can perform tapping and screw hole inspection in a combined manner. 【Recommended for】 ■ Those who are performing tapping manually using a drill press or similar equipment ■ Those who are struggling with quality control of tapping ■ Those who are conducting tapping and screw hole inspection as separate processes and facing productivity issues ■ Those who are performing screw hole inspection visually 【Features】 ■ Can detect the cutting torque applied during tapping ■ Can identify tap breakage, chipping, chip entanglement, clogging, and tap wear ■ Settings can be changed according to the workpiece ■ Can perform tapping and inspection simultaneously *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The tapping process for small materials and small quantities of various types is difficult to automate, and manual processing is the mainstream, making efficiency improvements necessary. The automatic tapping machine "Cantap" for small materials has been developed with the concept of being "easy to use, user-friendly, and low-cost to introduce." It utilizes our product, the micro tap MT-6D, enabling high-precision tapping. It comes standard with an oil application device that automatically applies cutting oil, reducing variations in processing due to oil depletion and preventing processing defects, thereby improving work efficiency. 【Features】 ■ Simple gantry-type robot ■ Easy processing point registration ■ Easy tap size change ■ Easy variety switching with program registration ■ Equipped with micro tap unit MT-6D ■ High-speed operation with master screws ■ Achieves accurate operation with high-precision control *For more details, please refer to the PDF document or feel free to contact us.

• Tap

This system utilizes FANUC multi-axis robots to perform a series of tasks including workpiece loading, unloading, and palletizing for two NC lathes. The sizes and shapes of the workpieces handled vary. The system operates by switching programs according to the type of workpiece. Furthermore, the introduction of this equipment allows for the liberation from heavy labor and dangerous tasks, and by stocking workpieces on the conveyor, it enables long hours of automatic operation at night, achieving significant productivity improvements. If you are considering automation of tasks or robot systems, please feel free to consult our experienced company. 【Features】 - Integration of robots, machine tools, air cleaning stations, NG product line-out, inspection tables, and hand change bases - Operation by switching programs according to the type of workpiece - Equipped with maintenance functions - Liberation from heavy labor and dangerous tasks - Enables long hours of automatic operation at night, achieving significant productivity improvements *For more details, please refer to the PDF materials or feel free to contact us.

• Inspection robot

The "ST Series" is a progressive die tap unit that enables simultaneous processing of pressing and tapping by installing a tap unit within the press die. By performing tapping operations concurrently with press forming, this tapping machine can eliminate secondary processes such as intermediate transfer to the tapping stage and management of stagnant products, thereby enhancing work efficiency and reducing labor. Additionally, the precise tapping action helps to reduce the occurrence of unprocessed items and defects due to tap misalignment. 【Features】 ■ Vibration-absorbing fluctuation structure ■ Dedicated compact body ■ Single-axis drive allows for connection of multiple units ■ Wide compatibility from small-diameter taps to large-diameter taps ■ High responsiveness to press operations *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

This is a dedicated embedded tap unit that enables the addition of tapping processes by equipping manufacturing lines and various devices with tap units. It achieves high-speed tapping with a compact head. As an embedded tapping tool, it can be installed in various locations, including dedicated equipment and robots. By integrating it into existing lines and devices, it automates tapping tasks that were previously performed as separate processes, contributing to increased productivity. If you have any inquiries regarding tapping processes, please feel free to contact us. ■Benefits■ ■ Realizes the miniaturization of dedicated tapping machines with a compact embedded unit ■ Allows the addition of tapping processes to drilling, riveting, and other operations ■ Eliminates the need for intermediate transfer and management of stagnant items in the tapping process ■ Utilizes the advantages of a compact body to enable tapping from multiple directions

• Processing Contract

Koga Machinery Manufacturing Co., Ltd. has been advancing its main business since its establishment in 1985, starting with the production of press processing machines, tapping machines, and cutting machines, as well as the design and manufacturing of robotic systems and automation machinery. We are committed to utilizing advanced technologies and, as a robot system integrator (robot SIer), we aim to consolidate the skills and know-how we have cultivated to contribute to improving our customers' productivity and added value. Koga Machinery Manufacturing Co., Ltd. will continue to refine its technological capabilities to meet the increasingly sophisticated and diverse needs, striving to be a company that everyone expects. [Business Content] ■ Development and manufacturing of automation equipment, specialized machines, and processing machines *For more details, please refer to the PDF materials or feel free to contact us.

• Forging Machine