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  4. Case Studies on the Introduction of FlexSim for Improving Productivity in Manufacturing Plants and Logistics Warehouses
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  • Oct 18, 2022
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Oct 18, 2022

Case Studies on the Introduction of FlexSim for Improving Productivity in Manufacturing Plants and Logistics Warehouses

ゼネテック ゼネテック
We would like to introduce a case study of the implementation of the discrete event analysis 3D simulation software 'FlexSim.' Ishiya Seika Co., Ltd. considered the need to objectively compare manufacturing lines and human movement paths by introducing simulation software. As a result of the implementation, it became possible to visualize how much time each process should take to achieve the goals, what kind of movements would be beneficial, and what the time, movement paths, and costs would be. This allowed for a more persuasive explanation of concepts that are often difficult to convey with words alone. In addition to this, there are also case studies of implementations at companies such as NEC Corporation, Wacoal Distribution Co., Ltd., and Shizuoka Prefectural University, a public university corporation in Shizuoka Prefecture. For more details, please refer to the related products and catalog.
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[FlexSim Case Study] NEC Corporation

Research and development of simulation AI integration technology: What is the technology that enables "decision-making under unknown circumstances" using artificial intelligence (AI)?

We will introduce a research case using the discrete event simulation software "Flexsim." [Overview] The time when people had excessive expectations of AI has already passed, and we are beginning to understand what AI can and cannot do. The "Simulation AI Integration Technology" being researched by the company differs from AI analysis, which requires a large amount of data, by substituting insufficient data with simulations to support optimal decision-making. This is where our product "Flexsim" comes into play. [Case Study] ■ Introduced Product: FlexSim ■ Implementation Partner: NEC Corporation *For more details, please refer to the PDF document or feel free to contact us.

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[FlexSim Case Study] Ishiya Confectionery Co., Ltd.

Proposing persuasive guidance and improvements through visualization in the factory! Overcoming language barriers with FlexSim.

We would like to introduce a case study of the implementation of the discrete event analysis 3D simulation software "FlexSim" at Ishiya Seika Co., Ltd. "Our company believed that it was necessary to objectively compare manufacturing lines and human movement flows by introducing simulation software. At that time, we fortuitously found this product at an exhibition and became interested. As a result of the implementation, we were able to visualize how much time each process should take to achieve our goals, what kind of movements would be beneficial, and what the costs would be in terms of time, movement flows, and expenses. This allowed us to explain concepts that are often difficult to convey with words alone in a more persuasive manner." [Main Benefits of Implementation] ■ Improvement in production efficiency ■ Optimization of newly introduced machinery ■ Strengthening of communication *For more details, please refer to the PDF document or feel free to contact us.

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[FlexSim Case Study] Shizuoka Prefectural University, Public University Corporation of Shizuoka Prefecture

"Evidence-based hospital and pharmacy management" Simulating pharmacist operations based on real data to reduce patient wait times.

We would like to introduce a case where the discrete event simulation software "FlexSim" was implemented at Shizuoka Prefectural University, a public university corporation in Shizuoka Prefecture. In this issue, we will discuss how FlexSim is being used in the research on "improving the work of pharmacists" conducted by Dr. Taishi Furushima at Shizuoka Prefectural University, the reasons for its selection, and what they hope to achieve by utilizing FlexSim in the future. [Main Effects of Implementation] ■ Quantitative evaluation of tasks in the medical field ■ Contribution to improving patient satisfaction ■ Creation of data that serves as indicators when introducing new medical equipment *For more details, please refer to the PDF materials or feel free to contact us.

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[FlexSim Case Study] Wacoal Distribution Co., Ltd.

Achieving a distribution center that flows gracefully without stagnation from the perspective of overall optimization! Introduction of case studies.

We would like to introduce a case where the discrete event analysis 3D simulation software 'FlexSim' was implemented at Wacoal Distribution Co., Ltd. The reason the company adopted the simulation was due to the expansion of the Moriyama Distribution Center and the need for centralized inventory management. As a result, they decided to implement our product because it allowed them to simulate layout changes hypothetically and estimate improvement effects in advance. As a result, they were able to simulate the movement routes and speeds of AGVs, fully automating all horizontal and vertical movements from each floor to the delivery area. [Main Benefits of Implementation] ■ Consolidation of products managed at three locations ■ Total estimation of the distribution center's capacity ■ Improvement in productivity with a focus on overall optimization *For more details, please refer to the PDF document or feel free to contact us.

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Related catalog(4)

[FlexSim Case Study] Ishiya Confectionery Co., Ltd.

[FlexSim Case Study] Ishiya Confectionery Co., Ltd.

TECHNICAL
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[FlexSim Case Study] NEC Corporation

[FlexSim Case Study] NEC Corporation

TECHNICAL
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[FlexSim Case Study Vol.3] Shizuoka Prefectural University, Public University Corporation of Shizuoka Prefecture

[FlexSim Case Study Vol.3] Shizuoka Prefectural University, Public University Corporation of Shizuoka Prefecture

TECHNICAL
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[FlexSim Case Study] Wacoal Distribution Co., Ltd.

[FlexSim Case Study] Wacoal Distribution Co., Ltd.

TECHNICAL
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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

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Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

May 21, 2026

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Casting sand mold 3D printer prototype production

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● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in a single molding process. This allows for the verification of multiple types in a short period.

May 21, 2026

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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  • CATALOG

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 21, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

May 20, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

May 20, 2026

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