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  4. WIRE CAM DX Introduction Case Study <Dainichi Seisakusho Co., Ltd.> "Even unskilled workers can become immediate assets" Achieving efficiency in panel manufacturing!
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  • May 30, 2023
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May 30, 2023

WIRE CAM DX Introduction Case Study <Dainichi Seisakusho Co., Ltd.> "Even unskilled workers can become immediate assets" Achieving efficiency in panel manufacturing!

ECADソリューションズ ECADソリューションズ
We would like to introduce how the introduction of "WIRE CAM DX" has resolved the strong sense of crisis regarding the aging of wiring workers at Daiichi Seisakusho Co., Ltd., which broadly engages in equipment design and system design with the manufacturing of distribution boards, control panels, and sub-distribution boards as its core. ■ Background of Introduction - Strong sense of crisis regarding the aging of wiring workers - Establishing a system where anyone can manufacture products with the same quality - Simultaneously aiming for standardization ■ Effects After Introduction - Approximately 15% reduction in overall man-hours from design to manufacturing within about a year and a half after introduction - Changed wiring design to be able to standardize wiring routes and know-how into data and rules - After about six months of training post-operation start, individuals can independently read drawings and perform wiring tasks - Reduction of man-hours and improvement of quality by mechanizing manual work through data linkage to wire processing machines - Overall quality level of products has also improved ■ Product Features "WIRE CAM DX" is simulation software that can create manufacturing information for panels from design drawings. - In addition to CAD data, various files can be used for wiring design. - It can be transitioned to work by non-technical personnel, allowing for an increase in production volume through the establishment of a division of labor system.
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WIRE CAM DX Introduction Case Study <Dainichi Seisakusho Co., Ltd.>

Even unskilled workers can become immediately productive! Achieving efficiency in board manufacturing!

We would like to introduce how the introduction of "WIRE CAM DX" has addressed the strong sense of crisis regarding the aging of wiring workers at Daiichi Seisakusho Co., Ltd., which broadly engages in equipment design and system design, centered on the manufacturing of distribution boards, control panels, and sub-distribution boards. ■ Background of Introduction - A strong sense of crisis regarding the aging of wiring workers - Creating a system where anyone can manufacture products with the same quality - Simultaneously aiming for standardization ■ Reasons for Adopting WIRE CAM DX - Adopted WIRE CAM DX, which allows for wiring length measurement not only from ECAD DCX drawings but also from AutoCAD drawings, enabling manufacturing and data linkage. ■ Effects After Introduction - Approximately 15% reduction in overall man-hours from design to manufacturing within about a year and a half after introduction. - Changed to wiring design based on standardized rules by digitizing wiring routes and know-how. - After about six months of training post-implementation, individuals can independently view drawings and perform wiring tasks. - Data linkage to wire processing machines has mechanized manual tasks, reducing work hours and improving quality. - Overall quality level of products has also improved.

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Control Panel Manufacturing Work Style Reform Guidebook: Looking Ahead to 5 and 10 Years

Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye toward the next 5 to 10 years, to help you find starting points for your reforms! This digest version introduces general challenges in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and examples of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by various panel manufacturers ■ Points that can be resolved by utilizing IT ■ Advanced examples of work style reform *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Starting Now! Control Panel Manufacturing Work Style Reform Guidebook [Design Edition]

Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye towards the next 5 to 10 years, to help you find the starting point for your reforms! In this design section, we introduce the challenges faced by the design department in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by the design department ■ Points that can be resolved by utilizing IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reforms in the design department ■ Features of electrical design CAD 'ECAD DCX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Starting now! Control Panel Manufacturing Work Style Reform Guidebook [Procurement Edition]

Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, based on successful examples!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, looking ahead to 5 and 10 years from now, to help you find the starting point for your reforms! In this procurement edition, we introduce the challenges faced by the procurement department in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by the procurement department ■ Points that can be resolved using IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reforms in the procurement department ■ Features of the electrical design CAD 'ECAD DCX' *For more details, please refer to the PDF materials. Feel free to contact us as well.

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Starting now! Control Panel Manufacturing Work Style Reform Guidebook [Manufacturing Edition]

Even if you understand the necessity of work style reform, what exactly should you do? Here are hints for work style reform in control panel manufacturing that you should focus on in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the work style in control panel manufacturing, looking ahead to 5 and 10 years from now, to help you find the starting point for your reforms! In this manufacturing edition, we introduce the challenges faced by the manufacturing department in control panel production, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actually undertaken reforms and achieved results. [Contents] ■ Challenges faced by the manufacturing department ■ Points that can be resolved by utilizing IT ■ Data integration between integrated database-type CAD and the manufacturing department, which will become mainstream in the future ■ Case studies of work style reforms in the manufacturing department (1) and (2) ■ Features of the panel manufacturing support system 'WIRE CAM DX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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ECAD DCX Implementation Case Study <Nihon Eidenki Co., Ltd.>

Introducing a case where transitioning from general-purpose CAD has improved drawing quality and productivity, while also reducing stress for the staff!

We would like to introduce the issues that were challenges at Nichei Electric Co., Ltd., a manufacturer of control panels/distribution boards, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - The previous general-purpose CAD required transcription to 100 pages = 100 files, resulting in a significant amount of work beyond design. - Although an add-on software for electrical design for general-purpose CAD was introduced, it was difficult to register the vast amount of component data on our own, leading to a lack of operational success. - Picking components from paper drawings took a whole day of work and resulted in many mistakes. ■ Reasons for Adopting ECAD DCX - After hearing from other companies at a seminar about how they achieved efficiency in panel manufacturing using ECAD, we decided to introduce ECAD DCX to reduce design workload, prevent mistakes, and enhance overall operational efficiency through production collaboration. ■ Effects After Introduction - We can now perform transcription, modifications, PDF output, and printing all at once, significantly reducing the workload outside of design. - The automatic creation of various reports has greatly reduced the workload and mistakes in component procurement. - With user-oriented support services for implementation, we were able to start using the system smoothly, improving drawing quality and productivity while reducing stress for the staff.

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ECAD DCX Implementation Case Study <Takashima Engineering Co., Ltd.>

We will introduce examples of business efficiency improvements from design to procurement and manufacturing, as well as adaptations to changes during times of material shortages!

At Takashima Engineering Co., Ltd., a manufacturer of control panels/distribution boards, we will introduce the challenges faced until now and the points and effects that could be resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - The drawing methods were dependent on individuals due to individual design rules, leading to inconsistencies in the drawings. - When arranging hole-processing cabinets with Nitto Kohki's Cabista, it was necessary to create hole processing drawings again for ordering. - Since the arrangement of parts and processing data was done manually, it led to extra work and input errors or incorrect orders. ■ Reasons for Adopting ECAD DCX - The collaboration with Nitto Kohki's Cabista, which is integrated into the ECAD series, supported the introduction of ECAD DCX to improve collaboration and operational efficiency from design to subsequent processes. ■ Effects After Introduction - The construction and standardization of the parts master allowed for the sharing and accumulation of know-how, turning it into an asset. - Collaboration with Nitto Kohki's Cabista reduced man-hours and shortened the time until ordering. - Since parts lists and processing data can be output from the drawings, manual input work has been reduced, significantly decreasing the chances of incorrect orders. - Even when substituting with different parts due to material shortages, changes to related areas are automatically reflected in bulk, reducing the effort and mistakes in corrections.

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ECAD DCX Implementation Case Study <Mitsuba Manufacturing Co., Ltd.>

Introducing a case where the transition from ECAD dio to ECAD DCX was completed within six months, along with the establishment of an operational system that improved productivity and reduced workload!

We will introduce the challenges faced by Mitsuba Seisakusho Co., Ltd., a manufacturer of extrusion molding machines and wire coating devices, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - Designed about 150 control panels for in-house products such as rubber extruders and wire coating devices annually. - There was a need to improve the efficiency and labor-saving of design work and enhance quality. - A situation arose where flexible and speedy responses to specification changes were required. ■ Reasons for Adopting ECAD DCX - Although CAD for the machines and devices in use was considered, ECAD DCX was adopted for its rich specialized functions, inheriting the operability of the previously used ECAD dio in electrical design, as well as its actual usability, parts management functions, and integration with sheet metal processing machines. - It was determined that a rapid establishment of the design environment was necessary for improving the quality, reliability, and cost performance of in-house products, and startup support services were also utilized. ■ Effects After Introduction - The rich features that enhance efficiency and prevent mistakes have improved the productivity and quality of design. - Standardization of drawings and reduction of maintenance man-hours have been achieved. - Various functions, such as creating parts lists, have been utilized, reducing the workload of designers.

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ECAD DCX Implementation Case Study <Tomi Industrial Co., Ltd.>

Reduce drawing time by 20%! By automatically outputting parts list data from drawings, we can reduce ordering mistakes, and by outputting data for sheet metal processing, we can also reduce the man-hours required for processing.

With over 70 years of proven experience, Tomii Engineering Co., Ltd. is a manufacturer of distribution boards that currently handles cubicle-type distribution boards, control panels, distribution panels, terminal boards, and more. They have transitioned from general-purpose CAD to electrical design CAD 'ECAD'. 【Trigger for Introducing ECAD DCX】 For 25 years, they had been using a customized general-purpose CAD, but they considered changing systems at the time of the end of development and support. The decrease in skilled technicians and the need for recovery through increased productivity were also factors. 【Deciding Factor for Introducing ECAD DCX】 Among several systems, the expectation of reducing design errors through an integrated database and the fact that many other panel manufacturers in the same industry had successfully implemented it were the key reasons for adoption. 【Effects of Introducing ECAD DCX】 ■ By creating design procedure manuals, all designers acquired skills in a short period. ■ The quality of drawings improved due to the integrated database. ■ The establishment of a unique parts master achieved a reduction in man-hours, a decrease in errors, and leveling of workloads.

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Drawing Management System "ECAD Findia"

Centralized management of numerous drawings! A drawing management system that significantly reduces management workload.

ECAD Findia is a system that stores drawing files and drawing information created with the electrical design CAD product 'ECAD' on a server, allowing for efficient management of drawing data. It addresses the efficient use of drawing data and risks such as revision errors through lifecycle management of drawings utilizing commands like check-in/check-out/approval, revision management of drawing files, and rapid file search capabilities. It can also be used in environments where the ECAD main application is not installed, facilitating smooth sharing of drawing information within the company. 【Features】 - Drawing storage and lifecycle management - Quick drawing search - Flexible access rights settings - Management of the latest versions For more details, please contact us or download the catalog.

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Information about the ECAD Series Support Services

Rich parts library and comprehensive support system.

The dedicated CAD software for electrical design, "ECAD Series," offers a support service called 'Support Contract' to minimize the impact on your business from unforeseen accidents. By subscribing to this service, you will have access to comprehensive support services, including free provision of upgraded versions with added features and improved stability, an exclusive 'ECAD Customer Support Site' for ECAD users, training at special prices or for free, and free replacement of failure protectors and installation media. We recommend subscribing to the support contract to ensure you achieve the best results in the best environment.

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Related catalog(11)

WIRE CAM DX Implementation Case Study <Dainichi Seisakusho Co., Ltd.> "Even unskilled workers can become immediate assets" Achieving efficiency in panel manufacturing!

WIRE CAM DX Implementation Case Study <Dainichi Seisakusho Co., Ltd.> "Even unskilled workers can become immediate assets" Achieving efficiency in panel manufacturing!

TECHNICAL
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Control Panel Manufacturing Work Style Reform Guidebook [Digest Edition] - Looking Ahead to 5 and 10 Years

Control Panel Manufacturing Work Style Reform Guidebook [Digest Edition] - Looking Ahead to 5 and 10 Years

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Control Panel Manufacturing Work Style Reform Guidebook [Design Edition] - Looking Ahead to 5 and 10 Years

Control Panel Manufacturing Work Style Reform Guidebook [Design Edition] - Looking Ahead to 5 and 10 Years

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Control Panel Manufacturing Work Style Reform Guidebook [Procurement Edition] - Looking Ahead to 5 and 10 Years

Control Panel Manufacturing Work Style Reform Guidebook [Procurement Edition] - Looking Ahead to 5 and 10 Years

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Control Panel Manufacturing Work Style Reform Guidebook [Manufacturing Edition] - Looking Ahead to 5 and 10 Years

Control Panel Manufacturing Work Style Reform Guidebook [Manufacturing Edition] - Looking Ahead to 5 and 10 Years

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ECAD DCX Implementation Case Study <Nihon Eidenki Co., Ltd.> Improved Drawing Quality and Productivity through Migration from General-purpose CAD

ECAD DCX Implementation Case Study <Nihon Eidenki Co., Ltd.> Improved Drawing Quality and Productivity through Migration from General-purpose CAD

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ECAD DCX Implementation Case Study <Takashima Engineering Co., Ltd.> Achieving business efficiency by utilizing ECAD-Cabista integration.

ECAD DCX Implementation Case Study <Takashima Engineering Co., Ltd.> Achieving business efficiency by utilizing ECAD-Cabista integration.

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ECAD DCX Implementation Case Study <Tomi Industrial Co., Ltd.>

ECAD DCX Implementation Case Study <Tomi Industrial Co., Ltd.>

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ECAD DCX Implementation Case Study <Mitsuba Manufacturing Co., Ltd.> Established an operational system in a short period, improving productivity and reducing workload.

ECAD DCX Implementation Case Study <Mitsuba Manufacturing Co., Ltd.> Established an operational system in a short period, improving productivity and reducing workload.

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Drawing Management System "ECAD Findia"

Drawing Management System "ECAD Findia"

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Information about Support Services for the ECAD Series

Information about Support Services for the ECAD Series

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Aluminum prototype: Lost wax casting sand mold layered 3D printer prototype.

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● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

Sep 03, 2025

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"Prototype casting, mass production, crack repair" We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

Sep 03, 2025

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Microwave non-contact switch

[Automatic Door Sensor Catalog Available] Virus and Infection Control! Microwave Non-Contact Switch that Works with Just a Hand Wave.

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A "non-contact switch" that allows you to open and close doors simply by waving your hand, without directly touching the doorknob or switch! By adopting microwave technology, the risk of malfunction due to condensation in environments with temperature differences, such as cold storage warehouses, is significantly reduced. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, hospitals, nursing facilities, and restaurant kitchens. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ Waterproof and dustproof (IP55 design), allowing the main unit to be washed with water (note: the wall surface (back side) is not applicable) ○ LED display and response sound allow for easy confirmation of detection status ○ Two pattern settings for one-shot and latch output are possible ○ The thinnest in the industry! Only 22mm thick! ◎ For more details, please download the catalog or contact us.

Sep 03, 2025

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

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Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

Sep 03, 2025

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Non-contact light touch sensor "HA-T401/HA-T520"

A non-contact light touch sensor "HA-T Series" that realizes "wanting to open in a narrower range and in a limited manner" based on the surrounding environment of automatic doors.

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The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four ways: left, center, right, with 4 spots and 12 spots settings. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor modes with a single model. 【Recommended for such places!】 ☑ Entrances facing busy corridors ☑ Counters or signs near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Sep 02, 2025

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