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  1. Home
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  3. 図研アルファテック
  4. Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study]
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  • Jun 26, 2023
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Jun 26, 2023

Reduction of rework, utilization of data, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electronic Industries Co., Ltd. [ACAD-DENKI/WiringPLAN case study]

図研アルファテック 図研アルファテック
**[Challenges at the Time of Implementation]** - In addition to projects from the parent company, we were also engaged in the manufacturing of distribution boards/control panels for other companies, but competitiveness was a challenge. - The management requested "efficiency and cost reduction in the processes from design to manufacturing," and we were in a trial-and-error phase. **[Reasons for Selection]** - Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." - With years of experience, a consistent support system was prepared from design to manufacturing operations, allowing us to receive accurate support from the pre-implementation stage. **[Implementation Results]** - ACAD-DENKI allows for easy data extraction. By utilizing data output from CAD, we achieved time reduction and improved accuracy in work. - The checking functions of ACAD-DENKI and WiringPLAN reduced rework from manufacturing back to design. - The measuring function of WiringPLAN enabled wiring work to be carried out before the enclosure arrived. This reduced waste of excess wires, leading to cost savings and reduced waste disposal. - The use of the discard tube method in WiringPLAN allowed anyone to perform wiring tasks quickly and accurately, resulting in shorter delivery times, improved quality, and cost reductions. For more details, please refer to the product page or catalog.
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Case Study of Wiring Support System Implementation at Nikko Electric Industry Co., Ltd. | Zuken AlfaTech
For details of the case study, please see here.

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Electrical and Control Design CAD System "ACAD-DENKI"

[Case Study Collection with Demo Videos] Solve challenges with dedicated features packed with the operational feel inherited from AutoCAD/BricsCAD and 35 years of know-how!

■Do you have any of these concerns? - It takes a long time to check drawings and tally parts on paper, and there are many mistakes. - The writing style is not unified due to multiple people working on it. - There is no data linkage for short delivery responses or manufacturing. "ACAD-DENKI" is an industry-standard electrical CAD developed by our company, which has been supporting electrical design for 35 years, and it is compatible with DWG format. 【Achieve cost reduction and increased productivity】 Users highly appreciate the familiar operation and rich features inherited from AutoCAD and BricsCAD. It facilitates not only reuse design but also smooth collaboration between different departments. The setup is secure with various support menus provided by experienced staff. Customization is available! ■Features ▼Full utilization of electrical-specific functions for increased efficiency - Various wiring input (automatic generation of intersection marks, automatic wire cutting, special wiring) - Symbol input (symbol palette, pattern registration and input) - Line number input, IO diagrams, terminal block tables, panel diagrams creation - Continuous printing ▼Significant efficiency improvement and prevention of mistakes through automatic processing functions - Relay and jumper wire calling - Drawing check function ▼Output of wiring connection information list - From-To list and external terminal list output function

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Wiring/Measurement Processing Support System "Wiring PLAN 2D/3D"

Wiring/measurement processing support system that can shorten 10% to 40% of the manufacturing process time.

"Wiring PLAN 2D/3D" is a wiring and measurement support system created with expertise familiar with the manufacturing site. ■ Do you have these concerns? ■ - Short manufacturing deadlines - Difficulty in training part-time employees - Hard to divide tasks even when busy It performs wiring and measurement processing from drawings created using the electrical and control design CAD system "ACAD-DENKI" and the 3D panel drawing software "3D Panel Drawing," outputting data that can be used with various wiring processing machines. The digitization of design and manufacturing information helps prevent errors in drawings and wiring lists (From-To lists, back diagrams, etc.), making management easier and contributing to time savings. ■ Features ■ ▼ Efficiency through data digitization of the manufacturing process. - Wiring information can be checked from circuit diagrams and implementation diagrams before manufacturing. - Preparation of wires, mark tubes, equipment labels, etc., can be done before the completion of the enclosure. ▼ Prevents dependency on individuals and eliminates variations in quality. - Tasks can be divided using wiring lists (From-To lists, back diagram lists, etc.). - A work method based on From-To information prevents variations in quality. * For more details, please refer to the PDF materials or feel free to contact us.

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2D-3D Design .dwg Compatible BricsCAD [Free Trial Available]

【Affordable and High-Functionality】A low-cost permanent license with high compatibility and extensibility with AutoCAD. A must-see for those struggling with CAD costs!

BricsCAD is an affordable and high-performance CAD software that can create 2D, 3D, and BIM all in .dwg files. ■Do you have any of these concerns?■ - The cost of operating/introducing CAD is a burden - I want to operate with multi-licenses - Considering switching from AutoCAD, but I'm worried about utilizing existing drawings - I'm considering introducing 3D, but I'm concerned about learning how to operate it - I'm using free/cheap CAD, but it lacks functionality BricsCAD has been adopted by over 180,000 companies and more than 450,000 users worldwide, including over 10,000 companies in Japan. It is valued for its reliability, scalability, and stability. ■What BricsCAD can do■ ● Directly read AutoCAD drawings (.dwg) ● Flexibly choose from perpetual licenses, subscriptions, network licenses, etc. ● Reuse print settings, template drawings, and sheet sets ● Streamline repetitive tasks with AI-powered drawing features ● Customize migration (LISP, .NET, ARX, etc.) ● 3D design with direct/parametric modeling capabilities ● Support for IFC and point clouds Try the free trial version first!

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Wiring Support System Implementation Case: Nikko Electronic Industry Co., Ltd.

Improvements were sought on the theme of "efficiency and cost reduction in the processes from design to manufacturing," so we introduced the Zuken Alphatec / panel wiring support system!

We are introducing the purpose of implementation (background of implementation), the reasons for choosing our system, and the effects of implementation. Originally, our main business was the design and manufacturing of control panels for our parent company, Nikko Co., Ltd. However, with the aim of future business expansion, we began manufacturing distribution boards and control panels for other companies. Nevertheless, since we were a latecomer in the market for other companies' products, competitiveness became a challenge. The management requested improvements with the theme of "efficiency and cost reduction in the processes from design to manufacturing," and the design group spent time gathering information while going through trial and error. ▼ Reasons for choosing Zuken Alphatech / Panel Wiring Support System - As a manufacturer (development/sales/support) of electrical control CAD, they had many years of experience and achievements. - In our pre-implementation verification, we identified the potential for a system that could "achieve efficiency from design to manufacturing." - A consistent support system was prepared from design to manufacturing operations, and we received accurate support from the pre-implementation stage. Please check the actual implementation effects through the related links below. For product details, please refer to the catalog.

  • Wiring materials

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2DCAD/3DCAD .dwg compatibility BricsCAD

2DCAD/3DCAD .dwg compatibility BricsCAD

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Electrical and Control Design CAD System "ACAD-DENKI"

Electrical and Control Design CAD System "ACAD-DENKI"

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Electricity and Control Design ACAD-DENKI Implementation Case Study: Mitsuba Electric Industry Co., Ltd.

Electricity and Control Design ACAD-DENKI Implementation Case Study: Mitsuba Electric Industry Co., Ltd.

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AAEON Intel Core Ultra 7 / Ultra 5 equipped industrial PICO-ITX standard CPU board

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Features ● PICO-ITX standard ● Equipped with Intel Core Ultra 7 255U / Ultra 5 225U ● 16/32GB onboard memory ● 2.5GbE + 1GbE ● HDMI 1.4 + eDP 1.4 ● M.2 2280 M-Key x 1 (PCIe 4.0 [x4]/SATA) ● M.2 2230 E-Key x 1 (PCIe 4.0 [x1] + USB 2.0) ● USB 3.2 Gen 2 x 2 + USB 2.0 x 2 ● RS-232/422/485 x 2 ● TPM, GPIO 4-bit, SATA 6Gb/s x 1 ● SMBus/I2C (Default: SMBus) ● Intel AMT Support * This model does not include storage or OS.

Oct 02, 2025

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AAEON Industrial PICO-ITX Standard CPU Board with Intel Atom x7433RE/x7835RE Installed

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Features: ● PICO-ITX standard ● Equipped with Intel Atom x7433RE/x7835RE ● DDR5 4800MHz×1 (up to 16GB) (sold separately) ● HDMI 1.4×1, eDP 1.4b/LVDS×1 ● 2.5GbE×1, GbE×1 ● Full-Size mSATA, M.2 2230 E-key x1 ● USB 3.2 Gen2[x1]×2, USB 2.0×4 ● RS-232/422/485×2, RS-232×2 ● TPM 2.0, SATA 6.0Gbps×1, GPIO 4-bit, SMBUS/I2C×1 * This is a model without an operating system.

Oct 02, 2025

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AAEON Intel N150 / Core 3 N355 equipped industrial PICO-ITX standard CPU board

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Features: ● Equipped with Intel Processor N150 / Intel Core 3 Processor N355 ● DDR5 4800MHz SODIMM ×1 (supports up to 16GB) (sold separately) ● HDMI 1.4 ×1, eDP 1.4b / LVDS ×1 ● Intel Ethernet Controller I226 (2.5GbE RJ-45 ×1), Realtek RTL8111H (1GbE RJ-45 ×1) ● Full-size mSATA / mPCIe ×1, M.2 2230 E-Key ×1 ● USB 3.2 Gen2[x1] ×2, USB 2.0 ×4 ● RS-232/422/485 ×2, RS-232 ×2 ● TPM 2.0, SATA 6Gb/s ×1, 4-bit GPIO, SMBus / I2C ×1 ● Fan-equipped heat sink available separately PICO-ASL4-FAN01: Heat sink with fan PICO-ASL4-HSK01: Heat sink PICO-ASL4-HSP01: Heat spreader (Note: heat dissipation is required in the enclosure) * This is a model without an operating system.

Oct 02, 2025

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Aluminum casting repair: Metal crack repair without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Oct 02, 2025

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【Metal Crack Repair】We repair cracks in cast products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Oct 01, 2025

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