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  4. Reduction of rework, data utilization, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electric Industry Co., Ltd. [ACAD-DENKI/WiringPLAN case study] 3
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  • Jul 28, 2023
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Jul 28, 2023

Reduction of rework, data utilization, and work efficiency improvement through front-loading of wire processing. Implementing company: Nikko Electric Industry Co., Ltd. [ACAD-DENKI/WiringPLAN case study] 3

図研アルファテック 図研アルファテック
【Challenges at the Time of Implementation】 ■ In addition to projects from the parent company, we were also engaged in the manufacturing of distribution boards/control panels for other companies, but competitiveness was a challenge. ■ The management requested "efficiency and cost reduction in the processes from design to manufacturing," and we were in a trial-and-error phase. 【Reasons for Selection】 ■ Through our own verification before implementation, we identified the potential for a system that could achieve "efficiency from design to manufacturing." ■ With years of experience, a consistent support system was prepared from design to manufacturing operations, allowing us to receive accurate assistance from the pre-implementation stage. 【Implementation Results】 ■ ACAD-DENKI allows for easy data extraction. By utilizing data output from CAD, we achieved reduced work time and improved accuracy. ■ The check functions of ACAD-DENKI and WiringPLAN reduced rework from manufacturing back to design. ■ The measuring function of WiringPLAN enabled wiring work to be carried out before the enclosure arrived. This reduced waste of excess wires, leading to cost savings and reduced waste disposal. ■ The use of the waste tube method in WiringPLAN allows anyone to perform wiring tasks quickly and accurately, resulting in shorter delivery times, improved quality, and cost reductions. For more details, please refer to the product page or catalog.
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Case Study on Wiring Support System Implementation at Nikko Electric Industry Co., Ltd. | Zuken AlfaTech
For more details on the case study, please see here.

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Electrical and Control Design CAD System "ACAD-DENKI"

[Case Study Collection with Demo Videos] Solve challenges with dedicated features packed with the operational feel inherited from AutoCAD/BricsCAD and 35 years of know-how!

■Do you have any of these concerns? - It takes a long time to check drawings and tally parts on paper, and there are many mistakes. - The writing style is not unified due to multiple people working on it. - There is no data linkage for short delivery responses or manufacturing. "ACAD-DENKI" is an industry-standard electrical CAD developed by our company, which has been supporting electrical design for 35 years, and it is compatible with DWG format. 【Achieve cost reduction and increased productivity】 Users highly appreciate the familiar operation and rich features inherited from AutoCAD and BricsCAD. It facilitates not only reuse design but also smooth collaboration between different departments. The setup is secure with various support menus provided by experienced staff. Customization is available! ■Features ▼Full utilization of electrical-specific functions for increased efficiency - Various wiring input (automatic generation of intersection marks, automatic wire cutting, special wiring) - Symbol input (symbol palette, pattern registration and input) - Line number input, IO diagrams, terminal block tables, panel diagrams creation - Continuous printing ▼Significant efficiency improvement and prevention of mistakes through automatic processing functions - Relay and jumper wire calling - Drawing check function ▼Output of wiring connection information list - From-To list and external terminal list output function

  • 2D CAD Electrical

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Wiring/Measurement Processing Support System "Wiring PLAN 2D/3D"

Wiring/measurement processing support system that can shorten 10% to 40% of the manufacturing process time.

"Wiring PLAN 2D/3D" is a wiring and measurement support system created with expertise familiar with the manufacturing site. ■ Do you have these concerns? ■ - Short manufacturing deadlines - Difficulty in training part-time employees - Hard to divide tasks even when busy It performs wiring and measurement processing from drawings created using the electrical and control design CAD system "ACAD-DENKI" and the 3D panel drawing software "3D Panel Drawing," outputting data that can be used with various wiring processing machines. The digitization of design and manufacturing information helps prevent errors in drawings and wiring lists (From-To lists, back diagrams, etc.), making management easier and contributing to time savings. ■ Features ■ ▼ Efficiency through data digitization of the manufacturing process. - Wiring information can be checked from circuit diagrams and implementation diagrams before manufacturing. - Preparation of wires, mark tubes, equipment labels, etc., can be done before the completion of the enclosure. ▼ Prevents dependency on individuals and eliminates variations in quality. - Tasks can be divided using wiring lists (From-To lists, back diagram lists, etc.). - A work method based on From-To information prevents variations in quality. * For more details, please refer to the PDF materials or feel free to contact us.

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2D-3D Design .dwg Compatible BricsCAD [Free Trial Available]

【Affordable and High-Functionality】A low-cost permanent license with high compatibility and extensibility with AutoCAD. A must-see for those struggling with CAD costs!

BricsCAD is an affordable and high-performance CAD software that can create 2D, 3D, and BIM all in .dwg files. ■Do you have any of these concerns?■ - The cost of operating/introducing CAD is a burden - I want to operate with multi-licenses - Considering switching from AutoCAD, but I'm worried about utilizing existing drawings - I'm considering introducing 3D, but I'm concerned about learning how to operate it - I'm using free/cheap CAD, but it lacks functionality BricsCAD has been adopted by over 180,000 companies and more than 450,000 users worldwide, including over 10,000 companies in Japan. It is valued for its reliability, scalability, and stability. ■What BricsCAD can do■ ● Directly read AutoCAD drawings (.dwg) ● Flexibly choose from perpetual licenses, subscriptions, network licenses, etc. ● Reuse print settings, template drawings, and sheet sets ● Streamline repetitive tasks with AI-powered drawing features ● Customize migration (LISP, .NET, ARX, etc.) ● 3D design with direct/parametric modeling capabilities ● Support for IFC and point clouds Try the free trial version first!

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Wiring Support System Implementation Case: Nikko Electronic Industry Co., Ltd.

Improvements were sought on the theme of "efficiency and cost reduction in the processes from design to manufacturing," so we introduced the Zuken Alphatec / panel wiring support system!

We are introducing the purpose of implementation (background of implementation), the reasons for choosing our system, and the effects of implementation. Originally, our main business was the design and manufacturing of control panels for our parent company, Nikko Co., Ltd. However, with the aim of future business expansion, we began manufacturing distribution boards and control panels for other companies. Nevertheless, since we were a latecomer in the market for other companies' products, competitiveness became a challenge. The management requested improvements with the theme of "efficiency and cost reduction in the processes from design to manufacturing," and the design group spent time gathering information while going through trial and error. ▼ Reasons for choosing Zuken Alphatech / Panel Wiring Support System - As a manufacturer (development/sales/support) of electrical control CAD, they had many years of experience and achievements. - In our pre-implementation verification, we identified the potential for a system that could "achieve efficiency from design to manufacturing." - A consistent support system was prepared from design to manufacturing operations, and we received accurate support from the pre-implementation stage. Please check the actual implementation effects through the related links below. For product details, please refer to the catalog.

  • Wiring materials

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Related catalog(3)

2DCAD/3DCAD .dwg compatibility BricsCAD

2DCAD/3DCAD .dwg compatibility BricsCAD

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Electrical and Control Design CAD System "ACAD-DENKI"

Electrical and Control Design CAD System "ACAD-DENKI"

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Electricity and Control Design ACAD-DENKI Implementation Case Study: Mitsuba Electric Industry Co., Ltd.

Electricity and Control Design ACAD-DENKI Implementation Case Study: Mitsuba Electric Industry Co., Ltd.

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Just 1 (One) 96 WJacket Tubes

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We would like to introduce "Just 1" handled by FCR & Bio Co., Ltd. This product is a jacket tube with a rack lid lock and anti-rotation function (compatible capacity 1.0ml). Additionally, it is autoclavable, compatible with DMSO, and suitable for use in liquid nitrogen vapor. We also offer specifications other than existing products, so please feel free to contact us if you have any requests. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Suitable for liquid nitrogen vapor * For more details, please download the PDF or feel free to contact us.

Nov 18, 2025

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International standard product, space-saving! Low-pressure fuse 'SBFC-LPJ'

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The low-voltage fuse "SBFC-LPJ" is a slow blow fuse that can withstand temporary overcurrent and only blows under continuous overcurrent conditions. It is particularly effective for devices in automobiles where the current temporarily spikes. Recommended for those facing challenges related to circuit protection with low-voltage fuses (below DC70V) in the automotive and construction machinery industries, it can endure inrush currents during startup, such as for engine cooling fans and air conditioning blowers, while reliably disconnecting in case of abnormalities.

Nov 18, 2025

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Nov 18, 2025

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PFAS Regulation Countermeasures! ■■ Leak Test Equipment for Small Electronic Components|MSA-0101 series ■■ Does not use fluorinated inert fluids. PFAS-free. Offers accuracy equal to or better than liquid immersion testing.

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● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

Nov 18, 2025

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【Casting Prototype Metal Cracking】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed without causing any thermal impact on the base material. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Nov 18, 2025

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  • 新たな発想が、ここで起動する。 課題解決に導くモーションシステムイベント MOTION MIRAI PARK 2025.12.11 Thu~12 Fri 東京国際フォーラム
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