*Free technical presentation available [Cost Reduction Proposal] Press processing and tapping mass production processing

Attention those struggling with cost reduction through press processing and tap mass production! We are currently offering simulation materials!

When it comes to tapping, it is generally common to process one or multiple pieces simultaneously using a dedicated tapping machine in the post-processing stage after press processing. However, if the production volume is high, it becomes necessary to increase both the number of dedicated tapping machines and the number of operators in the post-processing stage. This leads to additional costs for equipment and labor, which can drive up expenses. Furthermore, the unit cost of the product will include both press processing costs and tapping processing costs, resulting in significant overall costs. Tapping integrated progressive dies are often perceived as expensive, but if there is a high production quantity expected to continue for several years, the product cost can essentially be covered by the cost of one press processing punch, allowing the die costs to be recouped in a relatively short period. If you require a detailed cost reduction simulation, please contact us. 【Process until Operation】 ■ Request and Hearing (During the hearing, we will confirm the equipment) ■ Quotation and Response ■ Order Confirmation ■ Design ■ Production ■ Testing (Unit Implementation) ■ Start of Operation 【Features】 ■ Possible to reduce costs ■ Capable of producing quantities equivalent to progressive press processing *For more details, please download the PDF or contact us.

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Finally, the long-awaited JBC brand soldering equipment direct sales online store has been launched. Free shipping nationwide in Japan, and all products of the JBC brand are available for purchase. More than 10 types of soldering tips, with quantity discounts for over 50. From the latest model compact stations to consumables, please be sure to visit our website.

The time for celebration has come! The new production hall has started operations! While finishing work continues in other parts of the building, metal shavings are already being produced in the first machining center. Last Friday afternoon, employees and their families, along with companies involved in the construction, gathered to celebrate the achievements so far. Cold drinks, hot barbecue, and an ice cream stand were provided. During the celebration, many employees had the opportunity to tour the entire new building for the first time. Visitors were introduced to the new machines and improved logistics through guided tours of the production area. The new training room, the training center on the upper floor, and the latest conference room for customers were also unveiled. With this new building, Volkmann GmbH has secured an additional 4,500 square meters of production space. This expansion was very important, as the existing hall had already reached its limits due to the company's ongoing growth and increased production volume.

▶Issue: Before further processing the powder in the next stage (such as packaging machines), it is necessary to inspect for the presence of metal foreign objects using a metal detector. To achieve high sensitivity, the powder needs to be inspected through free fall, but due to low ceiling height and operational inconvenience, it is not possible to install the metal detector in the next stage. ▶Solution: The CEIA metal detector will be installed under a Volkmann vacuum conveyor and on a Volkmann mobile lift. The height-adjustable lift will allow the product discharge outlet of the metal detector to be adjusted to the appropriate height for the mobile container. Additionally, the vacuum conveyor can be lowered to a height that allows the mobile lift to pass through doors. The powder will be transported, for example, from an IBC container to the mobile lift and then to the metal detector via vacuum transfer. Metal foreign objects will be sorted and collected in a separate bottle. The inspected powder will be collected in a mobile container. Another vacuum conveyor is installed for the next stage, such as the packaging machine, from which the powder will be drawn from this container. Inspection and separation of metal parts can be conducted very close to the next stage, and it is also possible in more distant production areas.

The video shows that there is a tank at the bottom of the vacuum conveyor, and steam is constantly being released (in a simulated manner). If no measures are taken, the steam will enter the inside of the vacuum conveyor, condense into water droplets, and cause powder adhesion. Both our company and our customers have been troubled by such installations. This time, with the special module jointly developed with Minato Engineering Co., Ltd., we have succeeded in blocking the rising steam. From around the middle of the video, you can see that this function is turned on. You should be able to understand that the steam that was previously rising has disappeared. As a result, it has become possible to install equipment in a steam atmosphere, which was previously difficult to do, with peace of mind.

【Period: Ongoing until October 31, 2025】 For orders of 10 pieces or more: Dry T-shirt 1 piece @1,800 yen (tax included) Dry Polo Shirt 1 piece @2,300 yen (tax included) (Includes garment and one print location) For sizes 3L and above, an additional 550 yen An additional 550 yen for each additional print location Design and data production fees are required separately. (No fee if submitting complete data) We accept orders for various purposes such as events, teams, goods, souvenirs, and gifts, from one piece to mass production. We also have many other garments not listed. Please feel free to inquire.