[Industrial Waste Problem Solving] Energy Saving, Labor Reduction, Labor Shortage, Safety and Security

Instead of heavy machinery, we are addressing industrial waste issues with automation and labor-saving solutions using unmanned cranes and a machine capable of removing lithium-ion batteries. 【Exhibiting at NEW Environment Exhibition】

Labor Shortage" Automating tasks that require constant human presence with "ADLER" "Fire Prevention" Removing lithium-ion batteries with "ALCHEMI" Currently, the labor shortage in industrial waste sites and fire prevention measures are significant issues. Wouldn't it be easier if tasks that require heavy machinery were automatically handled by cranes operating independently? Wouldn't it be safer to perform the feeding of devices like crushers by pre-removing lithium-ion batteries? [ADLER Usage Examples] ■ Automatic feeding of waste into incineration facility pits ■ Direct feeding into crushers and sorting machines ■ Automatic feeding into various feeding equipment (conveyors) [ALCHEMI Usage Examples] ■ Sorting mixed waste into three categories: heavy, light, and fine particles ■ Safely removing lithium-ion batteries from RPF materials for downstream processing Our company will exhibit at the NEW Environmental Exhibition from May 24 to 26. *For details, please refer to the basic information section. In addition to live demonstrations, we plan to showcase various other content. - "Remote Robot" that allows operation of robots even from distant locations abroad - Popular best-selling product "Single-Shaft Crusher" - AI-equipped waste sorting robot "Uranus

• Automatic sorting machine

【2022 NEW Environment Exhibition Exhibited Products!】By utilizing AI and projection mapping, we will make manual sorting tasks accessible to anyone, regardless of age or experience!

The AI waste sorting support system 'ELENA' combines AI intelligence with projection to efficiently color the items to be sorted, making it a product that can be added to existing manual sorting lines. 【Features】 ■ Can be added to existing manual sorting lines ■ Designed for tasks that can be performed regardless of the age or experience of the operators ■ Helps reduce psychological burden through visual aids ■ Improved accuracy through AI discrimination technology. 　～Exhibiting at the '2022 New Environmental Exhibition'～ 【Other New Products】 ◎ Density Difference Sorting Machine ALCHEMI <New Product> Capable of advanced sorting of various mixed waste → Five sorting devices can be selected according to your needs ◎ New Type Crusher UKG-GL Series <New Product> Features an air clutch that operates during foreign object intrusion to prevent machine damage No reduction gear, making maintenance easy Suitable for primary disassembly of large items due to the size of the rotating blades *For more details, please request materials or view the PDF data available for download.

• Automatic sorting machine

Enhancing the overall image of the industry with functionality and design!

"URANOS" is an AI-equipped waste sorting robot that can identify the characteristics and shapes of waste, enabling high-quality sorting. As we accumulate data for each customer, the accuracy of identification improves. We centralize the development of robots, system construction, and AI learning within our own group, ensuring stable domestic production. In the event of any trouble, we will respond quickly from our domestic base. [Features] ■ Capable of efficient sorting 24 hours a day ■ Selection of various types of cameras and sensors tailored to customer needs ■ Ability to choose suitable robots for both heavy and light materials ■ AI instantly evaluates the results from the sensing unit *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

Automatically supply the target object to the specified position! Achieving labor-saving and unmanned operation for heavy machinery operators.

"ADLER" is an automatic crane that recognizes the loading condition of objects stored in the yard and can instantly analyze suitable discharge points. It is capable of long hours of fully automated operation and can accurately and safely handle complex tasks. We pursue customer-first convenience and propose efficient operating methods that consider usability and cost-effectiveness, tailored to existing facilities. 【Features】 ■ Complete automation of the loading process from the storage yard to crushers, etc. ■ Avoidance of hazardous tasks through unmanned operation ■ Automatic measurement and data management of the weight of objects grasped by the crane ■ Smooth supply of objects through automatic linked operation while monitoring the condition of crushers, etc. ■ Equipped with "IoT" for factory management and preventive maintenance *For more details, please refer to the PDF document or feel free to contact us.

• crane

Turning waste into more resources. The entanglement, fine particle matter, and battery separation rates have improved.

"Alchemi" is a ballistic separator that achieves high-precision sorting of various mixed waste. It exhibits a clogging prevention effect due to its tapered wall structure for the feed tooth separation. The inclination angle can be adjusted using a hydraulic cylinder. Additionally, it is effective for heavy machinery input. 【Features】 ■ High durability: Reduces damage to the oscillating parts ■ High maintainability: Reduces clogging ■ High sorting accuracy: Improves entanglement, fine particle, and battery separation rates ■ Adjustable inclination angle with hydraulic cylinder ■ Effective for heavy machinery input *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

We will introduce a system that detects fires caused by friction or foreign objects during crushing at an early stage and enables initial firefighting.

This is a system that quickly extinguishes fires through detection by sensors, allowing for the setting of a specified temperature at will. It disperses extinguishing agents before flames erupt. Lithium-ion batteries do not extinguish with water alone, so we use extinguishing agents. Proposals for water-based extinguishing systems are also possible. [Usage Examples] - Installation in the crushing chamber of a crusher - Installation at the discharge section of a crusher - Installation in a storage yard for crushed materials

• Automatic sorting machine

We would like to introduce "Stability 2" handled by FCR and Bio Co., Ltd. This product is a jacket tube with a rack lid lock and anti-rotation function (compatible capacity 2.1ml). Additionally, for products equipped with the rack ID function, a 2D code for rack ID is provided on the bottom surface of the rack, allowing simultaneous reading of the tube ID (bottom surface 2D code) and rack ID within the rack, thereby reducing stress on samples during the reading process. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Compatible with liquid nitrogen vapor *For more details, please download the PDF or feel free to contact us.

"ROBO TUBE" is a microtube with 1D/2D code that achieves excellent sealing and fitting properties. By integrating polypropylene and thermoplastic elastomer through one-shot molding, it realizes superior sealing and fitting. Compared to conventional microtubes, the opening and closing of the cap is very smooth, reducing the stress of cap operation. 【Features】 ■ The opening and closing of the cap is very smooth compared to conventional microtubes ■ Reduces the stress of cap operation ■ Innovative two-color molding of polypropylene and thermoplastic elastomer ■ Achieves excellent sealing and fitting properties ■ High compatibility with lab automation *For more details, please download the PDF or feel free to contact us.

We have unveiled two new products. 【Downflow Dust Collector (DFPRE Large Series)】 A packaged dust collector that combines productivity and practicality. It uses downward airflow to reduce filter load, leading to lower maintenance costs. Suitable for various industrial sectors including metal and machining, industrial applications, and waste recycling. 【Workstation Dust Collector (DBE Series)】 A dust collector integrated with a workstation, saving space. Recommended for dust control in manufacturing processes such as grinding, polishing, cutting, and finishing. It accommodates long and heavy workpieces. Applicable in various manufacturing processes including metalworking, aircraft parts manufacturing, automotive manufacturing, and industrial machinery manufacturing. For more details, please refer to the downloadable catalog or contact us. (C) Nippon Donaldson, Ltd. All rights reserved.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

In battery manufacturing lines, if components containing copper are used, there is a possibility that metal powder may mix in, dissolve, ionize, and pass through the separator, causing a malfunction that connects the positive and negative electrodes. Such minute metal powders may not be detected during pre-shipment inspections, and even if they are found, they can lead to various issues, such as the need to increase inspection processes to detect them. Therefore, Fukuda has developed a copper-free (all stainless steel) air leak tester that can be safely used in the production lines of battery manufacturers and secondary battery manufacturing equipment manufacturers. For product specifications and details, please refer to the "Related Product Information" and "Related Catalogs" below.