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Reduction of lead time through optimization of press molding dies and BiW assembly processes. Presenting successful examples of digitalization in simulation!

We present a collection of successful case studies on the implementation of AutoForm, highlighting the optimization of processes through the use of AutoForm's assembly solutions, die spotting, time reduction via digital hemming workflows, and the importance of process robustness analysis during the engineering phase. 【Featured Cases】 ■ The Fontana Group in Italy revitalizes BiW assembly methods using AutoForm assembly solutions. ■ The reality of die spotting: A case study from the Italian mold manufacturer CF Franci. ■ Beijing Automotive's digital hemming workflow: Enhancing crash safety for closure parts and reducing on-site trials by two months. ■ Breaking away from conventional thinking with AutoForm: A customer case from a certain company in India. *If you would like to receive the case study collection, please refer to the PDF document or feel free to contact us.

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Nissan Motor Co., Ltd. identifies factors affecting the mass production cracking of panels through molding simulation!!

Nissan Motor Co., Ltd. utilized the robust analysis simulation software "AutoForm-Sigma" to examine the factors affecting mass production cracks in order to reduce the occurrence of panel mass production cracks at its manufacturing plants. By incorporating mass production variations into the simulation, we present a verification case that reproduced the mass production crack location with a probability of 52.9%. *For more details, please refer to the PDF document or feel free to contact us.*

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The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

• Mold Design
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A simulation software that contributes to quality improvement and lead time reduction by optimizing the press molding die process! We present case studies that summarize solutions to challenges!

We will present a collection of successful domestic and international case studies on the implementation of AutoForm, including examples of addressing mass production defects using AutoForm press forming simulation, shortening delivery times and improving quality through the introduction of CAE, and successfully promoting digital twin processes using AutoForm to reduce time and costs. 【Featured Cases】 ■ Response to mass production defects using AutoForm-Sigma at a major Tier 1 parts supplier (domestic case) ■ Gaining trust from clients through shortened delivery times and improved quality with the introduction of AutoForm (domestic case) ■ Reduction of time and costs utilizing digital die spotting (international case) ■ Mindset for successful simulation: A team leader from Renault Group advocates for a 70% reduction in man-hours (international case) ■ Hyundai's NC group successfully reduced man-hours by 50% in trim line deployment through CAE digital engineering (international case) *If you would like a collection of case studies, please refer to the PDF document or feel free to contact us.

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AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

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Simulation software that contributes to the optimization of the press molding die process! We are offering a collection of success stories summarizing case studies from both domestic and international examples, along with our collaboration with AutoForm!

We are pleased to present the 2022 edition of successful AutoForm implementation case studies, both domestic and international, including examples of initiatives aimed at expanding the use of AutoForm for business process innovation, case studies on reducing man-hours for mold alignment work utilizing CAE, and collaborative project examples with overseas companies applying digital twins and robust engineering models (REM). 【Featured Cases】 ■ Application to ultra-high tensile springback prediction and unexpected cracking prediction during mass production ■ Improvement of prediction accuracy for forming inflow using high-order friction coefficients ■ Achieving overall optimization from process planning to mold manufacturing through the application of AutoForm-ProcessDesigner for CATIA and new prospective flow ■ Reducing assembly man-hours in the finishing process through modeling of "shape relief" using AutoForm ■ A press forming method that keeps the outer panel of Class A aluminum hoods within tolerance during the first mold trial (overseas case) ■ Suppressing springback without corrective adjustments to the hood outer (overseas case) *If you would like a copy of the case study collection, please feel free to contact us or view the PDF materials.

• Press Dies
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Efforts to Reduce Greenhouse Gas Emissions - Cost Reduction of $1.8 Million (Approximately 190 Million Yen) through Blank Size Optimization!

The reduction of carbon dioxide emissions in the press forming industry has become a challenge. We will introduce the example of Volkswagen, which has worked on reducing carbon dioxide emissions by minimizing blank sizes and saving materials. [Contents] - Overview of the challenges of reducing CO2 emissions in the press forming industry - Optimized blanks - Comparison and summary of CO2 emissions during primary aluminum production between initial blanks and improved blanks *For more details, please refer to the PDF document or feel free to contact us.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

Are you struggling to explain "safety" to the client using just drawings? - The risks in blind spots are difficult to convey to the client through drawings alone. - Safety measures often become a target for cost reduction, making it hard to communicate their necessity. - There is a concern that the client might say, "It's more dangerous than I thought," after completion. Risks that are visible to design professionals are not easily understood intuitively by clients who are outside the field. This document is not just a simple explanation of sensor functions; it is a guide to visually explain "why sensors are necessary in that location." It can be used directly as explanatory material for the client. Here are three key points for utilizing this document: 1. Visualization of Risks Blind spots during vehicle departure and contact risks within the site are illustrated clearly. 2. Clarification of Selection Criteria A comparison table outlines the differences between complex sensor types such as infrared, ultrasonic, and loop coils. 3. Diagram of System Configuration It illustrates not just the sensors alone, but how they combine with components like rotating lights and control panels, providing practical assistance for electrical equipment design. Please make use of this to prevent "rework after completion" and "accident risks."

In facilities operating nurse call systems, we have made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.