[Online Seminar] Rethinking Process Monitoring with Smart Sensing - Aiming for High Precision Processing and Reduced Defect Rates (June 19)

Monitoring various machines and sensors in various monitoring modes!

The "X1 (for press use)" is an in-process monitoring system that supports metal forming processes such as forming, thread rolling, forging, and stamping. In addition to a 7-inch touch display, various analytical functions are available for all systems in the X series. To store all data related to each mold, production order, and manufacturing, it is equipped with automatic recording functions for operating time, settings, and downtime, as well as various counters and storage functions. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Other safety equipment
• Production Management System

In addition to a 7-inch touch display, various analysis functions are available in all systems of the X series!

"X1/Header Former Rolling" is a smart monitoring system for metal forming. The main screen allows you to grasp all information related to monitoring (counters, maximum force, envelope curve, trend limits) at a glance. It can automatically calculate the monitoring angles for new products and molds, and the optional tool memory function can save settings for up to 200 products and molds. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Other safety equipment
• Production Management System

Regardless of machine dimensions or types of processing, by selecting suitable sensors and system configurations, we can detect minute defects in the micron range inline. Zero defective products!

The X series offers options for both press and rolling applications. The 'X3s (for press)' supports calibration of sensor waveforms with a maximum of 10 points and features an intelligent monitoring system equipped with a high-resolution 9-inch touch display. It is used for process monitoring, enabling optimization of production processes and improvement of work quality. Additionally, it has a positive impact on the entire machine. With multiple counter functions, it allows for detailed management and analysis of production. Furthermore, it can monitor process signals and display peak values, envelope curves, trends, and process quality.

• Other measurement, recording and measuring instruments

Intelligent process monitoring for metal forming and sheet metal forming!

The "X3S (for thread rolling)" is an intelligent monitoring system equipped with automatic signal amplification and automatic monitoring angle setting functions, which automatically calculates all monitoring limits. Sensors placed in optimal locations on machines and molds convert process information into electrical signals. The electrical signals are amplified and filtered, then processed using appropriate monitoring methods. In addition to a 9-inch touch display, various analysis functions are available in all systems of the X series. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Other safety equipment
• Production Management System

In-process monitoring system for metal forming production such as cold forming, forging, screw rolling, and stamping!

The "X7 (for press)" is a monitoring system equipped with a high-speed response, high-resolution 15-inch touch display featuring an LED status lamp. In addition to various counters, it has the capability to store all related monitoring data, production data, and process anomaly data, which can be used with various molds and orders. It is used for machine and mold protection, process monitoring, and detecting abnormalities in the production process, enabling optimization of work quality. 【Features】 ■ Protection of machines and molds ■ Quality control during the process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis to achieve a more stable production process *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Other safety equipment
• Production Management System

Depending on the process of the new product, monitoring channels and configurations can be easily set up automatically!

The "X7 (for thread rolling)" is a high-end monitoring system used for protecting machines and molds, process monitoring, and detecting abnormalities in the production process. With various counter functions, it allows for detailed control and analysis of the production process. Additionally, it can monitor process signals and display peak values, envelope curves, trend curves, and process quality curves. Equipped with automatic signal amplification and automatic monitoring angle setting functions, this product automatically adapts to the ever-changing production conditions using a teach-in function. 【Features】 ■ Protection of machines and molds ■ Quality control in-process ■ Increased productivity through extended runtime, reduced downtime, and improved production speed ■ Reduction of mold and scrap costs ■ Process analysis for achieving a more stable production process *For more details, please refer to the PDF materials or feel free to contact us.

• Other security and surveillance systems
• Other safety equipment
• Production Management System

Easily search and evaluate engineering data! You can consider internal analysis and improvement measures within the company.

Data from metal forming and stamping processes is becoming increasingly important for producing high-quality work in industries such as aerospace and automotive. "XBrowser" is a data collection software that allows you to grasp data from all sensors at a glance. In the event of a process malfunction, or at regular intervals or after a certain number of strokes, process data is transmitted over the network and stored on a server. With "XViewer," you can analyze those files offline in the office, and "Tuning Board" allows you to display various key process data together, enabling quick analysis on-site or in the office. 【Features】 <XBrowser> ■ View all live data at a glance ■ Support for operators ■ Control and evaluate settings ■ Reduce the need for on-site opportunity verification *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Other safety equipment
• Production Management System

Is something like this happening in your workplace? ■ Suddenly, equipment stops ■ Small troubles and short-term stoppages occur repeatedly, and yield loss does not decrease ■ "Something just feels off..." but the cause cannot be identified You might be missing the SOS signals from your equipment. Equipment is like a "baby." Instead of expressing itself in words, it signals trouble through subtle changes such as "sounds," "smells," "vibrations," and "heat." To notice these changes, it is essential to cultivate the ability to "sense slight changes" through routine maintenance. By performing tasks like refueling, cleaning, and inspection ourselves, we can catch abnormalities in the equipment early and prevent major breakdowns. Just 5 minutes of maintenance a day can become the greatest weapon for "producing goods according to the production plan." We will proceed with a workshop included. *For more details, please download the PDF or contact us.

Today, the manufacturing site is facing a labor shortage. Therefore, it cannot function without part-time workers, temporary employees, and foreign workers. This issue is not limited to the manufacturing sector. The key lies in how to educate these individuals in a short period of time so that they can perform actual tasks efficiently and smoothly to produce quality products. In this seminar, participants will learn effective teaching methods and improve their skills as instructors. This will enable on-site workers to perform tasks using standardized procedures, significantly enhancing quality and productivity. Even newcomers or foreign employees can become immediate assets in a short time. By honing the "ability to teach," we will create a system that ensures workers adhere to established procedures and do not revert to previous methods. *For more details, please download the PDF or contact us.*

We will solve the issues related to the deterioration of defect rates caused by fine particles and the cleaning process in manufacturing sites. The fine particle visualization system developed by Shin Nippon Air Technologies, under the ViEST brand, combines an ultra-high-sensitivity camera and light source to visualize fine particles in clean rooms and equipment. It can capture their behavior in real-time while also quantifying particle information, making it a world-class visualization system. Currently, we are expanding the sale of systems and tools, as well as contract technical services utilizing them, both domestically and internationally. We have particularly rich experience in the semiconductor industry and clean rooms. Below are some examples of applications, but by using our technology, we can strongly promote solutions to various issues such as the deterioration of defect rates due to fine foreign substances, visualization of clean airflow, and concerns regarding site cleanliness. - Visualization investigation of fine particles and airflow in the manufacturing line and environmental improvement - Promotion of cleanliness in manufacturing equipment and environments - Cleanliness evaluation of various equipment performance - Improvement of yield and quality degradation caused by contamination issues - Support for research and development requiring visualization of fine particles and airflow - Evaluation of particle generation from products.

[Speaker] Ministry of Defense, Defense Planning Bureau, Defense Planning Division Director of Early Equipment Promotion Office, Mr. Toshiyuki Hinosawa [Key Lecture Content] As the security environment surrounding our country has become the most severe and complex since the post-war period, we are advancing efforts toward early equipment procurement in areas that are particularly urgent and important from a policy perspective, while also incorporating cutting-edge technology. In particular, unmanned assets were heavily utilized during Russia's invasion of Ukraine, drastically changing the nature of combat. In the future, I will discuss how the Ministry of Defense and the Self-Defense Forces will enhance these capabilities, including the multi-layered coastal defense system concept "SHIELD." [Lecture Items] 1. Concept and Overview of Early Equipment Procurement 2. Major Efforts Toward Early Equipment Procurement to Date 3. Strengthening Defense Capabilities of Unmanned Assets 4. Establishing a Multi-Layered Coastal Defense System "SHIELD" Using Unmanned Assets 5. Q&A / Business Card Exchange

We will be exhibiting at the "Converting Technology Comprehensive Exhibition 2026," which focuses on processing machines and equipment centered around converting technology. When you visit, please be sure to stop by our booth. We sincerely look forward to your visit. 【Our Booth Number】 2W-R33