Case Study of Introducing a Balancer: "Lifting Paper Rolls with an Arm-Type Balancer"

We propose air balancers suitable for each site, such as for transporting roll films! We respond to the diverse demands of various sites at low prices!

In production processes involving the transportation of various items such as cardboard-packed products, drums, rolls, LCD glass, and radiators, we achieve improved work efficiency through the use of air balancers. This contributes to the enhancement of the work environment and labor-saving. 【Features】 - Proposals for balancers suitable for various shapes with a rich selection of 30 types of hands - Capable of handling different materials and two types of transport items with composite hands - Direct transportation of precision equipment is also possible - Can accommodate special installation environments such as heat resistance, explosion-proof, and clean rooms We are currently offering a comprehensive balancer catalog with case studies for free! 【Example of Contents】 "Basic Q&A at the time of introduction" "Original work lineup that can transport even these items" "Balancer problem-solving case studies" = Free consultations and tests according to work are also available! = *For more details, please download from below or feel free to contact us.

• Other conveying machines

For those struggling with the transportation of heavy items! An air balancer that can easily handle hazardous materials and fragile items【A balancer that achieves space-saving and cost-saving】.

Are you having trouble with the transportation of heavy objects? Is there really a balancer that fits perfectly on-site? This is a common question everyone has before introducing an air balancer. Our company responds to the diverse demands of various sites with a combination of different attachments and installation methods. Additionally, we also design and manufacture original solutions tailored to the work. 【Are you facing any of these issues?】 ■ Handling various items ⇒ Automation is too costly ■ Heavy weights ⇒ Requires special skills and a large workforce, increasing costs ■ Labor-intensive work leads to high turnover ■ Handling hazardous materials ⇒ Safety concerns ■ Dealing with fragile or difficult-to-handle items ⇒ Requires more manpower and time *For more details, please download our catalog or feel free to contact us.

• Assembly Machine

We propose air balancers designed to specifications that meet your needs! We respond to the demands of various sites at low prices!

In the production process involving the transportation of various items such as cardboard-packed products, drums, rolls, LCD glass, and radiators, we achieve improved work efficiency through the use of balancers. This contributes to the enhancement of the working environment and labor-saving. 【Features】 - Proposals for balancers suitable for various shapes with a rich selection of 30 types of hands - Capable of handling different materials and two types of transport items with composite hands - Direct transportation of precision equipment and other items is also possible - Adaptable to special installation environments such as heat-resistant, explosion-proof, and clean rooms We are currently offering a comprehensive balancer catalog with case studies for free! 【Example of Contents】 "Basic Q&A at the time of introduction" "Original work lineup: things you can transport" "Balancer problem-solving case studies" = Free consultations and tests tailored to your work are also available! = *For more details, please download from the link below or feel free to contact us.

• Other conveying machines

Assists with inversion and shelving tasks. An arm-type air balancer capable of custom order design.

In recent factories and workplaces, there has been an increasing trend to limit work considering the impact on the human body. Some companies have established internal regulations such as "no person should carry items over 30 kg." In environments with limited conditions, the challenge for future workplaces may be "how to proceed with work comfortably and efficiently." Balancers are widely used as important equipment to improve work efficiency in load handling sites, achieving space and cost savings. Paramatic offers a rich variety of arm-type and rail (manual) balancers to meet the diverse needs of the industrial sector. All products are designed with careful consideration of operability, safety, and economy, tailored to installation conditions and work purposes. Additionally, we provide products suited for various working environments, including explosion-proof specifications and clean room compatibility. They are effective for repetitive tasks within approximately 2 meters. They also accommodate tasks such as inverting pails and shelving rolled materials. Work can be safely performed in clean rooms as well. Since they are made to order, designs can be customized to fit the site, including the radius of the arm, lifting height, and the load to be lifted.

• crane

A user-friendly air balancer for improving work environments and reducing labor! [A balancer that achieves space-saving and cost-saving]

We can be of assistance in such situations. (Case Study) 【Point】 ○ There is a need to adhere and invert. ○ Cranes are often installed on the ceiling. 【Select】 We will use an arm-type balancer that is convenient for adhesion and inversion. In such cases, installing a rail can be obstructed by the ceiling crane, so we will set up a pole on the ground and use an arm-type balancer. Additionally, we will equip attachments that can adhere and invert. 【Merit】 ○ You can significantly reduce working time without damaging the product. ○ Even with a crane, it does not get in the way, allowing for safe operations. ● For more details, please contact us or refer to the catalog.

• Balancer

Improving the extraction process of heavy and long axles, which takes time due to their weight and size! Contributing to the resolution of transportation challenges with an air balancer!

Paramatic provides total support from planning, proposal, design, manufacturing, delivery, to installation of air balancers, rail-type balancers, and arm-type balancers. We carry out various balancer planning and installation in consultation with our customers. Improving the extraction process of heavy and long axles, which takes time for retrieval! 【Balancer Implementation Case: Extraction Process of Automotive Axles】 ■Transported Item - Extraction of automotive axles ■On-site Challenges - Transporting long axles requires manual labor - Due to their heavy weight, the extraction process takes a long time ■Solving Challenges with Balancers - The balancer securely grips the center part of the axle for transport - Allows a single worker to easily perform the extraction process We have many other case studies for solutions as well. If you have any concerns, please feel free to consult us. *First, please take a look at our comprehensive catalog filled with problem-solving case studies from the link below.

• Balancer

If the movement range of the work transport is wide, a rail-type air balancer is suitable! [A balancer that achieves space-saving and cost-saving]

Example: Transporting a 300kg drum 【Issues on Site】 1. Accidents are likely to occur. 2. The movement range is wide. 3. It is explosion-proof designated. ↓↓↓↓↓↓↓↓ 【Solution Example】 Install a rail-type system (5mm x 10m) for wide movement range. Use explosion-proof air cylinders and attach automatic attachment for easy detachment. 【Customer Benefits】 1. Avoid injuries from manual handling and damage to the drum. 2. No forklift license is required for transportation. 3. Even women and the elderly can work easily with a "barehanded feel." □ There are many other solution examples available. ■ If you have any concerns, please feel free to consult us.

• Balancer

With an air balancer, you can also perform transport tasks that include "work inversion"! [A balancer that achieves space-saving and cost-saving]

【Issues on Site】 1. Suction and inversion are necessary. 2. A crane is installed on the ceiling. ↓↓↓↓↓↓↓↓ 【Example Solutions】 Install a pole on the ground and use an arm-type balancer. Attach a device that can perform suction and inversion. 【Customer Benefits】 1. No damage to the product. 2. Significantly reduces work time. 3. Allows for safe work without interfering with the crane. □ There are many other solution examples available. ■ If you have any concerns, please feel free to consult us.

• Balancer

An automatic sensing air circuit that responds to changes in weight! An air balancer that accommodates various materials, weights, and shapes of workpieces.

Example: Transporting Different Workpieces 【Issues on Site】 1. The material, shape, and weight of the workpieces are different. 2. The work is conducted in a clean room. ↓↓↓↓↓↓↓↓ 【Example of a Solution】 Install a dust-free arm-type balancer. It features an automatic sensing air circuit that responds to changes in weight. It can handle various shapes with just one vacuum pad. 【Customer Benefits】 1. Easy to handle even for women and the elderly. 2. Eliminates the hassle of changing attachments. 3. Simple operation. □ There are many other case studies available. ■ If you have any concerns, please feel free to consult us.

• Balancer

"Space-saving and cost-saving balancer" Introducing actual case studies using air balancers!

Case 5: Removing Contents from Cardboard Boxes 【Issues on Site】 1. The ceiling of the workspace is low. 2. It is necessary to accommodate about five pallets. 3. The stacking height of the cardboard boxes is high. ↓ 【Example Solutions】 A manually operated rail-type balancer will compensate for the low ceiling. A balance circuit is equipped to handle changes in the weight of removal, packing, and stacking tasks. The loading and unloading of cardboard boxes is responsive with a single vacuum pad. 【Customer Benefits】 1. Easy removal, packing, and stacking of cardboard boxes. 2. Significant reduction in work time. 3. Capability for extensive cross-work operations. □ There are many other solution cases available. ■ If you have any concerns, please feel free to consult us.

• Balancer

"Space-saving and cost-effective balancer" can be used with an air balancer using an arm even in sites where the ceiling cannot be used!

Example: Bottle Conveyance [Customer's Requests] 1. I want to load 20-liter water containers from the pallet to the container. 2. I also want to load 20kg cardboard boxes. 3. I want to handle both types of products without changing attachments. 4. The ceiling is low. 5. I do not want the arm to interfere with the container or products. ↓ [Example Solution] Since the ceiling cannot be used and a standard arm would collide with the container, we used a rail as the arm and installed a horizontal cylinder on it. We used a vacuum pad that can freely tilt for the attachment, allowing it to be shared between the cardboard boxes and containers. [Customer Benefits] 1. By using a running rail, we accommodate the height of the ceiling. 2. Work can be progressed with a single fixture. □ There are many other solution examples available. ■ If you have any concerns, please feel free to consult us.

• Balancer

"Balancer that achieves space-saving and cost-saving" Large and difficult-to-carry workpieces can be easily transported with an air balancer!

Case Study: Transporting Foam Material 【Customer's Request】 1. Moving large and cumbersome foam material. (5000×2000: 60kg) 2. Difficulty with tasks requiring two or more people. ↓ 【Solution Example】 Utilized a manual travel rail to create a spacious work area, allowing for easy vertical transfer of the product using vacuum suction and inversion. 【Customer Benefits】 1. Can be easily handled by women and the elderly. 2. A wide range of products can be selected. 3. Can be operated by one person. □ There are many other case studies available. ■ If you have any concerns, please feel free to consult us.

• Balancer

It's also okay to retrieve castings! We customize according to your needs, such as heat-resistant air balancers. [Balancers that achieve space-saving and cost-saving.]

Example: Extraction of Forged Products / Heat-Resistant Balancer 【Customer's Request】 1. Extract forged products that have been pressed. ↓↓↓↓↓↓↓↓ 【Solution Example】 Using an arm-type balancer that withstands the eccentricity of the workpiece, we made the hose heat-resistant and created an air circuit that allows for smooth movement. 【Customer's Benefits】 1. Easy to handle even for elderly individuals. 2. Improved stability in the workplace. □ There are many other solution examples available. ■ If you have any concerns, please feel free to consult us.

• Balancer

Can transport items weighing 300kg with a single operator! Significant labor savings achieved with the introduction of an air balancer! [Balancer that realizes space and cost savings]

<Case Study of Air Balancer> Lifting Paper Rolls ■Problems on Site 1. The five stacks are not accurately piled, resulting in only about 6mm of clearance for a 3-inch inner diameter. 2. Since the workpiece consists of five layers, it must be clamped as a whole. ■Example of Solution Using an arm-type balancer capable of handling 300kg, with a special air picker attachment. ■Benefits for the Customer 1. One person can transfer items weighing 200kg. 2. Work efficiency improves. ＝＝ We are currently offering a catalog with case studies! ＝＝ *We have many other case studies available, so please feel free to download them from the link below or contact us for more information.

• Balancer

Air balancer for reducing manpower in drum can transportation, preventing injuries and accidents, and avoiding damage to the drum can itself [a balancer that allows work to be done with the sense of touch].

【Point】 - In the case of an arm type, a model that can handle 500 kg (large size) is required. - In that case, a ceiling height of at least 5 meters is necessary. - There are often cases with a wide range of movement, and sometimes the drums are designated as explosion-proof. 【Select】 Based on the above points, the installation of a rail-type balancer is optimal. The rail length will be installed at 5 mm x 10 m. Additionally, an explosion-proof air cylinder will be used, equipped with an automatic attachment for easy detachment. 【Merit】 - It can avoid injuries from manual labor and damage to the drums. - No forklift license is required for transportation and other uses. - Even women and the elderly can work easily with a "barehanded feel." ● For more details, please contact us or refer to the catalog.

• Balancer

Reduce work time by using two air balancers together! With a rail-type air balancer, you can also create a spacious work area! [A balancer that achieves efficiency]

【Points】 - It will be necessary to perform the task of retrieving from the pallet. - 18-liter cans often have bands attached. - Space is limited as the work is done in the same location. 【Proposal Content】 Based on the above points, we will use two rail-type balancers and prepare two types of attachments. In such cases, two types of attachments are needed: one for bags and one for cans. However, using one balancer would make changing attachments cumbersome and is not recommended. Therefore, we will install two balancers on the rail to allow simultaneous use of the "bag attachment" and the "can attachment." Additionally, the "bag attachment" will be designed to avoid the band area and adhere to the sides. 【Customer Benefits】 - There is no hassle of setup changes, resulting in shorter work time. - There are no constraints on placement even with multiple pallets. - The workspace is spacious and safe. ● For more details, please contact us or refer to the catalog.

• Balancer

Transporting various materials such as cardboard, cans, and paper bags! An air balancer that also works in clean rooms【A balancer that achieves cost savings】

【Point】 - The workpieces differ in material and shape, including cardboard, cans, and paper bags. - The weight changes each time. - The work is conducted in a clean room. 【Select】 The work is done with a single attachment. When transporting different workpieces, we have previously swapped attachments to match the workpiece. However, this hassle is resolved with a "one attachment" solution. One attachment covers everything. Weight changes are detected automatically using a sensing circuit. An arm type is used to prevent dust in the clean room. 【Merit】 - Eliminates the hassle of changing attachments. Of course, it is economical as you do not need to purchase multiple attachments. - Since it incorporates an automatic sensing circuit, there is no need for troublesome weight adjustments, making operation easy. It can be handled by women and the elderly. ● For more details, please contact us or refer to the catalog.

• Balancer

Handle two tasks with one air balancer! Achieve reduction in personnel costs and improved work efficiency! [A balancer that realizes space-saving and cost-saving]

Paramatic provides total support from planning, proposal, design, manufacturing, delivery, to installation of air balancers, rail-type balancers, and arm-type balancers. We carry out planning to installation of various balancers in consultation with our customers. 【Point】 - Work extraction tasks inside cardboard boxes (such as printer inspection and repair). - Must cover five pallet locations over a wide area. - There is stacking and unstacking of cardboard, which can be three to four layers high. 【Select】 Using a rail-type system with a unique attachment. The attachment includes two tools: one for suctioning the cardboard and another for pulling out the workpiece. The process involves first suctioning the cardboard with a suction cup, then hooking and pulling out the workpiece. A balance circuit is used to transport the workpiece smoothly. 【Merit】 - By using a running rail, it accommodates the height of the ceiling. - Work can be progressed with a single tool. ● For more details, please contact us or refer to the catalog.

• Balancer

An air balancer that allows a single worker to easily handle tasks even in tight spaces! It streamlines the pouring of liquids into easily deformable containers, achieving space-saving solutions.

Paramatic provides total support from planning, proposal, design, manufacturing, delivery, to installation of air balancers, rail-type balancers, and arm-type balancers. We carry out planning and installation of various balancers in consultation with our customers. 【Balancer Implementation Case: Streamlining Liquid Injection Work in Confined Spaces / Preventing Container Deformation】 ■Transported Items - Fiber drums, SUS drums ■Challenges on Site - Plastic deforms during liquid injection into drums - The installation area is narrow, making work inefficient - Two workers are required ■Solving Challenges with Balancers - An air clamp-type attachment is added for anti-slip, securely gripping the drum - The balancer is designed to be compact, enabling work in confined spaces - Allows a single worker to easily perform the task There are many other case studies available. If you have any concerns, please feel free to consult us. *First, please take a look at our comprehensive catalog filled with problem-solving case studies below.

• Balancer

Contec Co., Ltd. has started selling the "SH-9210TSN," an industrial managed switching hub that has obtained CC-Link IE TSN recommended network wiring component certification Class B. It features dual power supply redundancy, a DC power input, eight gigabit ports, and two SFP slots. The SH-9210TSN complies with IEEE 802.3ab (1000BASE-T), IEEE 802.3u (100BASE-TX), and IEEE 802.3 (10BASE-T) standards, and is designed for use in environments where quiet operation and long lifespan are required due to its fanless design. Additionally, it achieves an operating temperature range of -10 to 65°C thanks to its excellent heat dissipation metal casing. It can be installed on a 35mm DIN rail or mounted on walls using various mounting brackets. In addition to a wide-range DC power input (12-48VDC), it supports input from two power supply lines and includes various managed functions for network management, control, and reliability enhancement.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.