WIRE CAM DX Introduction Case Study <Asahi Corporation> Introducing a case where an environment was established within one month of implementation, allowing anyone to perform wiring work on control panels!

Introducing a case where an environment was established within one month from the introduction, allowing anyone to perform wiring work on control panels!

At Asahi Co., Ltd., which operates its business with two pillars: the design and manufacturing of control panels and the design and manufacturing of medical devices (ISO 13485 certified), there was a sense of crisis regarding the dependence on veteran workers for assembly and wiring tasks and the intensifying competition among control panel manufacturers. As a result, they introduced "WIRE CAM DX." Here, we will introduce the effects of this implementation. ■ Background of Implementation - A sense of crisis regarding the production system's dependence on veteran workers for assembly and wiring tasks and the intensifying competition among control panel manufacturers. - Promotion of standardization of tasks to improve the work efficiency of younger and novice workers. ■ Reasons for Adopting WIRE CAM DX - Demands from various departments for the introduction of dedicated electrical CAD and automatic wire processing machines led to the selection of ECAD DCX and WIRE CAM DX, which enable collaboration between design and manufacturing. ■ Effects After Implementation - Over 90% of orders are processed using data created with WIRE CAM DX. - Manufacturing of custom items has become possible for anyone. - The assembly and wiring workforce in the manufacturing department has been increased by 10 new employees. - Wire usage has been reduced by 30%. - Easier inventory management due to the ability to understand wire usage before wiring. - A significant reduction in inquiries from manufacturing to design.

• Other CAD

The standard of the electrical design industry 'ECAD'

The electrical design CAD "ECAD," which has led the design of control panels in Japan, has incorporated the latest technology as a comprehensive "manufacturing support tool" covering everything from electrical design to procurement and manufacturing, achieving further evolution. ECAD is a dedicated CAD solution for electrical design that strongly supports manufacturing reform.

• 2D CAD Electrical
• Other CAD related software

Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye toward the next 5 to 10 years, to help you find starting points for your reforms! This digest version introduces general challenges in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and examples of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by various panel manufacturers ■ Points that can be resolved by utilizing IT ■ Advanced examples of work style reform *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Other FA equipment
• Other CAD related software

Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye towards the next 5 to 10 years, to help you find the starting point for your reforms! In this design section, we introduce the challenges faced by the design department in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by the design department ■ Points that can be resolved by utilizing IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reforms in the design department ■ Features of electrical design CAD 'ECAD DCX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• 2D CAD Electrical
• Other CAD related software

Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, based on successful examples!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, looking ahead to 5 and 10 years from now, to help you find the starting point for your reforms! In this procurement edition, we introduce the challenges faced by the procurement department in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by the procurement department ■ Points that can be resolved using IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reforms in the procurement department ■ Features of the electrical design CAD 'ECAD DCX' *For more details, please refer to the PDF materials. Feel free to contact us as well.

• 2D CAD Electrical
• Other CAD related software

Even if you understand the necessity of work style reform, what exactly should you do? Here are hints for work style reform in control panel manufacturing that you should focus on in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the work style in control panel manufacturing, looking ahead to 5 and 10 years from now, to help you find the starting point for your reforms! In this manufacturing edition, we introduce the challenges faced by the manufacturing department in control panel production, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actually undertaken reforms and achieved results. [Contents] ■ Challenges faced by the manufacturing department ■ Points that can be resolved by utilizing IT ■ Data integration between integrated database-type CAD and the manufacturing department, which will become mainstream in the future ■ Case studies of work style reforms in the manufacturing department (1) and (2) ■ Features of the panel manufacturing support system 'WIRE CAM DX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• 2D CAD Electrical
• Other CAD related software

Introducing examples of successful work style reforms achieved through the efficiency and standardization of electrical design!

We would like to introduce the issues that were challenges at Nakazaku Co., Ltd., an industrial machinery manufacturer, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - In 2020, amid the uncertainty caused by the COVID-19 pandemic, management instructed each department to "set important medium-term initiatives for their own department and establish goals and action plans." - There were significant differences in work and technical proficiency among members, leading to a concentration of work on a few individuals, which resulted in long working hours becoming a problem. ■ Reasons for Adopting ECAD DCX - ECAD DCX was adopted as a new electrical CAD because it has abundant design support functions and its operability is similar to the previously used ECAD dio, allowing for a smooth implementation. ■ Effects After Introduction - Automatic checks for missing components and consistency between drawings eliminated inquiries from control panel manufacturers, significantly reducing overtime hours. - Using the cabinet collaboration function completely eliminated mistakes, making the arrangement of cabinets much easier. - By standardizing the parts master and operational rules, designers could focus on creating drawings, and the maintenance of the parts master was also managed smoothly.

• Other CAD

Even unskilled workers can become immediately productive! Achieving efficiency in board manufacturing!

We would like to introduce how the introduction of "WIRE CAM DX" has addressed the strong sense of crisis regarding the aging of wiring workers at Daiichi Seisakusho Co., Ltd., which broadly engages in equipment design and system design, centered on the manufacturing of distribution boards, control panels, and sub-distribution boards. ■ Background of Introduction - A strong sense of crisis regarding the aging of wiring workers - Creating a system where anyone can manufacture products with the same quality - Simultaneously aiming for standardization ■ Reasons for Adopting WIRE CAM DX - Adopted WIRE CAM DX, which allows for wiring length measurement not only from ECAD DCX drawings but also from AutoCAD drawings, enabling manufacturing and data linkage. ■ Effects After Introduction - Approximately 15% reduction in overall man-hours from design to manufacturing within about a year and a half after introduction. - Changed to wiring design based on standardized rules by digitizing wiring routes and know-how. - After about six months of training post-implementation, individuals can independently view drawings and perform wiring tasks. - Data linkage to wire processing machines has mechanized manual tasks, reducing work hours and improving quality. - Overall quality level of products has also improved.

• Other CAD

Introducing a case where transitioning from general-purpose CAD has improved drawing quality and productivity, while also reducing stress for the staff!

We would like to introduce the issues that were challenges at Nichei Electric Co., Ltd., a manufacturer of control panels/distribution boards, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - The previous general-purpose CAD required transcription to 100 pages = 100 files, resulting in a significant amount of work beyond design. - Although an add-on software for electrical design for general-purpose CAD was introduced, it was difficult to register the vast amount of component data on our own, leading to a lack of operational success. - Picking components from paper drawings took a whole day of work and resulted in many mistakes. ■ Reasons for Adopting ECAD DCX - After hearing from other companies at a seminar about how they achieved efficiency in panel manufacturing using ECAD, we decided to introduce ECAD DCX to reduce design workload, prevent mistakes, and enhance overall operational efficiency through production collaboration. ■ Effects After Introduction - We can now perform transcription, modifications, PDF output, and printing all at once, significantly reducing the workload outside of design. - The automatic creation of various reports has greatly reduced the workload and mistakes in component procurement. - With user-oriented support services for implementation, we were able to start using the system smoothly, improving drawing quality and productivity while reducing stress for the staff.

• Other CAD

We will introduce examples of business efficiency improvements from design to procurement and manufacturing, as well as adaptations to changes during times of material shortages!

At Takashima Engineering Co., Ltd., a manufacturer of control panels/distribution boards, we will introduce the challenges faced until now and the points and effects that could be resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - The drawing methods were dependent on individuals due to individual design rules, leading to inconsistencies in the drawings. - When arranging hole-processing cabinets with Nitto Kohki's Cabista, it was necessary to create hole processing drawings again for ordering. - Since the arrangement of parts and processing data was done manually, it led to extra work and input errors or incorrect orders. ■ Reasons for Adopting ECAD DCX - The collaboration with Nitto Kohki's Cabista, which is integrated into the ECAD series, supported the introduction of ECAD DCX to improve collaboration and operational efficiency from design to subsequent processes. ■ Effects After Introduction - The construction and standardization of the parts master allowed for the sharing and accumulation of know-how, turning it into an asset. - Collaboration with Nitto Kohki's Cabista reduced man-hours and shortened the time until ordering. - Since parts lists and processing data can be output from the drawings, manual input work has been reduced, significantly decreasing the chances of incorrect orders. - Even when substituting with different parts due to material shortages, changes to related areas are automatically reflected in bulk, reducing the effort and mistakes in corrections.

• Other CAD

Introducing a case where the transition from ECAD dio to ECAD DCX was completed within six months, along with the establishment of an operational system that improved productivity and reduced workload!

We will introduce the challenges faced by Mitsuba Seisakusho Co., Ltd., a manufacturer of extrusion molding machines and wire coating devices, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - Designed about 150 control panels for in-house products such as rubber extruders and wire coating devices annually. - There was a need to improve the efficiency and labor-saving of design work and enhance quality. - A situation arose where flexible and speedy responses to specification changes were required. ■ Reasons for Adopting ECAD DCX - Although CAD for the machines and devices in use was considered, ECAD DCX was adopted for its rich specialized functions, inheriting the operability of the previously used ECAD dio in electrical design, as well as its actual usability, parts management functions, and integration with sheet metal processing machines. - It was determined that a rapid establishment of the design environment was necessary for improving the quality, reliability, and cost performance of in-house products, and startup support services were also utilized. ■ Effects After Introduction - The rich features that enhance efficiency and prevent mistakes have improved the productivity and quality of design. - Standardization of drawings and reduction of maintenance man-hours have been achieved. - Various functions, such as creating parts lists, have been utilized, reducing the workload of designers.

• Other CAD

Reduce drawing time by 20%! By automatically outputting parts list data from drawings, we can reduce ordering mistakes, and by outputting data for sheet metal processing, we can also reduce the man-hours required for processing.

With over 70 years of proven experience, Tomii Engineering Co., Ltd. is a manufacturer of distribution boards that currently handles cubicle-type distribution boards, control panels, distribution panels, terminal boards, and more. They have transitioned from general-purpose CAD to electrical design CAD 'ECAD'. 【Trigger for Introducing ECAD DCX】 For 25 years, they had been using a customized general-purpose CAD, but they considered changing systems at the time of the end of development and support. The decrease in skilled technicians and the need for recovery through increased productivity were also factors. 【Deciding Factor for Introducing ECAD DCX】 Among several systems, the expectation of reducing design errors through an integrated database and the fact that many other panel manufacturers in the same industry had successfully implemented it were the key reasons for adoption. 【Effects of Introducing ECAD DCX】 ■ By creating design procedure manuals, all designers acquired skills in a short period. ■ The quality of drawings improved due to the integrated database. ■ The establishment of a unique parts master achieved a reduction in man-hours, a decrease in errors, and leveling of workloads.

• 2D CAD Electrical

Centralized management of numerous drawings! A drawing management system that significantly reduces management workload.

ECAD Findia is a system that stores drawing files and drawing information created with the electrical design CAD product 'ECAD' on a server, allowing for efficient management of drawing data. It addresses the efficient use of drawing data and risks such as revision errors through lifecycle management of drawings utilizing commands like check-in/check-out/approval, revision management of drawing files, and rapid file search capabilities. It can also be used in environments where the ECAD main application is not installed, facilitating smooth sharing of drawing information within the company. 【Features】 - Drawing storage and lifecycle management - Quick drawing search - Flexible access rights settings - Management of the latest versions For more details, please contact us or download the catalog.

• Other CAD
• Document and Data Management

Rich parts library and comprehensive support system.

The dedicated CAD software for electrical design, "ECAD Series," offers a support service called 'Support Contract' to minimize the impact on your business from unforeseen accidents. By subscribing to this service, you will have access to comprehensive support services, including free provision of upgraded versions with added features and improved stability, an exclusive 'ECAD Customer Support Site' for ECAD users, training at special prices or for free, and free replacement of failure protectors and installation media. We recommend subscribing to the support contract to ensure you achieve the best results in the best environment.

• 2D CAD Electrical
• Other CAD related software

Regarding the "quotation" used at the forefront of sales activities: "Do we really need to save everything when we revise it to Ver.1, Ver.2, etc., every time the amount or specifications change?" "Should we also keep the data from other companies that were not selected in competitive quotations?" Have you ever wondered about these questions? The Electronic Bookkeeping Act strictly demands the "authenticity" of data, but saving every process is a significant burden for the field. This time, we will clearly explain the boundaries of the preservation obligation in a case study format, incorporating the latest interpretations from the National Tax Agency's Q&A. *You can read the full text from the note in the "Related Links." [Contents of this article] 1. The boundary of the preservation obligation lies in "sending to external parties." - Items sent externally are "generally required to be preserved." - Items not sent externally have "no preservation obligation." 2. The sender's judgment: "Is it linked to a transaction?" 3. The recipient's judgment: "The perspective of the 'Corporate Tax Act' is important." ■ Note! "Version revisions" and "corrections/deletions" are different things. ■ A smart way to achieve reliable "version management." ■ Summary

● What is a pneumatic regulator? It is a self-developed pneumatic regulator with a control reproducibility of ±0.1%. We offer a wide range of products from low flow to high flow. ● What is a regulator? Please use it to adjust the test pressure for leak testing. By supplying a stable test pressure, it enables more accurate measurements.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

What is a sealed product air leak test device? It is an air leak test device that inspects the airtightness, sealing performance, and waterproofness of electrical equipment and packaging containers (cosmetics, food). It tests for leaks in products such as smartphones, tablet devices, keyless switches, wristwatches, bottle containers, and cosmetic containers (eyeliner, mascara).