◤Digitalization of Quality Management◢ Materials for Improving Issues such as Labor Shortages and Work Inefficiencies

Utilizing digital technology is essential for improving productivity and preventing dependency on individuals! Here are some hints to solve your problems!

**Digitalization of Quality Management** In the materials addressing issues such as labor shortages and inefficiencies, we introduce common challenges faced in quality management and examples of solutions as hints for resolving these concerns. Quality management is a crucial task necessary to meet the quality demanded by customers. However, many inspection sites are struggling with labor shortages, complexity, inefficiencies, and how to utilize data effectively. One of the means to overcome such challenges is the focus on digitalization and automation efforts. We encourage you to read on. **Contents** - Quality management in manufacturing - Common challenges in quality management - Solution example (1): Mistakes when manually recording inspection data on paper or entering it into Excel - Solution example (2): Complicated data management - Solution example (3): Inability to utilize data - Summary: What can be done in the field of quality management *For more details, please refer to the PDF document or feel free to contact us.*

• Production Management System

Eliminate human error with automatic data capture from various measuring instruments! A quality management system capable of various statistical analyses and measures against data tampering.

This is a quality control system that automatically imports data output from various measuring devices into a PC and can automatically create various statistical and analysis graphs, including inspection reports, from that data. It eliminates the need for transcription and data entry work, reducing labor costs. It also helps eliminate input errors and contributes to measures against data tampering. 【Features】 ■ Automatic data collection and immediate detection of non-conforming products ■ Simplified management through centralized data management ■ Automatic creation of histograms, Pareto charts, control charts, and inspection reports ■ Data tampering measures through edit history recording, permission settings, and data approval functions ■ Support for other optional features and customization *For more details, please contact us or download the catalog.

• Production Management System

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

What is an Air Leak Tester? An "Air Leak Tester" is a device that pressurizes the inside (or outside) of a sealed workpiece with air and determines the presence of leaks based on pressure changes. When a master with no leaks and a workpiece with leaks are pressurized, the pressure on the workpiece side decreases, creating a pressure difference between the two. By measuring this pressure difference, the presence of leaks can be determined. Generally, differential pressure air leak testing is widely used, but Fukuda also offers products that utilize direct pressure leak testing and flow meters according to the leak rate, in addition to differential pressure leak testers. Since the air leak tester uses air as the measurement medium, it incurs no running costs and is environmentally friendly.