Online Seminar for Solving Welding Issues

Robot welding is now more accessible with a compact size! Not only can it replace TIG welding, but even beginners can achieve high-quality welds. With welding that minimizes heat impact, defects are reduced!

The "FLW-3000Le" is a compact fiber laser welding machine equipped with a new in-house developed oscillator. The small head allows for processing in tight spaces, expanding the processing range. The new in-house developed oscillator incorporates Amada's unique beam control system, solving various challenges faced by customers and contributing to even higher production efficiency. 【Features】 ■ Space-saving design ■ Can be installed in limited factory spaces ■ Small head - The welding head is compact - Easy access to narrow areas, such as the inside of boxes *For more details, please refer to the related links or feel free to contact us.

• Welding Machine
• Welding robot

In robot welding, not only can it replace TIG, but it can also achieve leg lengths comparable to semi-automatic welding. With concentrated energy, it allows for deep penetration, reduces heat-affected zones, and decreases defects.

We would like to introduce the fiber laser welding system "FLW ENSISe Series" proposed by Amada. With our newly developed in-house oscillator, we have equipped it with Amada's unique beam control system to solve various challenges faced by our customers. Additionally, due to its significantly higher heat exchange rate compared to conventional laser welding, running costs such as electricity bills can be greatly reduced. 【Features】 ■ High-speed, high-quality processing ■ Push-pull filler mechanism ■ Beam weaving mechanism ■ NC focal point control ■ Setup navigation *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine
• Welding robot

Reduce welding defects such as distortion, melting, and cracking, and improve the quality of aluminum welding, which is difficult with TIG!

Aluminum is said to be difficult to weld because it has a high thermal conductivity, making it easy for heat to spread beyond the welding area. In TIG welding, defects such as distortion, melting, and cracking are likely to occur, and post-processing like burn removal may also be necessary after welding. Fiber laser welding can reduce welding defects by minimizing thermal impact on the surroundings, as it allows for welding with highly focused light. This enables quick, easy, and high-quality welding of aluminum. Amada's fiber laser welding machines come with pre-set optimal conditions for various materials and plate thicknesses to ensure ease of use for anyone. The latest model, the "FLW-1500MT," equipped with a high-output 1500W oscillator, has a penetration plate thickness that exceeds conventional machines at 4mm. Even beginners can easily perform high-speed, high-quality aluminum welding that is difficult with TIG. *For more details, please refer to the catalog or feel free to contact us.

• Other machine tools

Introducing examples of fiber laser welding for semiconductor manufacturing equipment parts and kitchen appliances!

We would like to introduce examples of fiber laser welding processing by Amada Co., Ltd. In addition to being able to create aluminum frames into machine base components, we can also handle various processes such as dissimilar welding of copper and stainless steel, as well as welding for laminated structures of stainless steel. Please feel free to contact us when you need our services. 【Examples (partial)】 ■ Aluminum Frame ・Material: A6063-T5 ・Thickness: 2.0mm ・Machine base component *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Reduced lead time by 61% from TIG welding! Through-welding up to 6mm without beveling; penetration depth for iron, stainless steel, and aluminum is 1.5 times greater than conventional machines.

The latest model FLW-1500MTS is equipped with a high-brightness oscillator, further enhancing its welding capabilities such as penetration depth and aluminum welding quality. It also enables laser cleaning processing, effectively removing impurities from the work surface. Additionally, by adopting a double filler function and combining it with a wobbling function, it has a high adaptability to gaps, significantly expanding its processing range for overlay welding on medium-thick plates. 【Features】 ■ Capable of through welding up to 6mm without a bevel ■ Laser cleaning processing ■ Easy operation ■ Balances improved welding capabilities with energy savings *For more details, please refer to the catalog or feel free to contact us.

• Welding Machine

Online seminar on solving welding challenges with the new handheld fiber laser welding machine + collaborative robot: addressing skilled labor shortages, training personnel, and securing talent.

Introducing the new handheld fiber laser welding machine "FLW-1500MTS" and the dedicated collaborative robot "CR-700W." We will explain how the upgraded handheld welding machine and collaborative robot can solve various welding challenges. We hope you will tune in! 【Broadcast Date】August 27 (Wednesday) 10:00 - 10:40 *We will accept questions live 【Archive Streaming】August 28 and 29 (all day) 【Main Content of the Seminar】 1. Is it true that handheld fiber laser welding is easy to perform? 2. Easy robot programming with direct teaching + Amada's unique technology 3. Dangerous if you don't know! The dangers of reflected light and Amada's countermeasures 4. Q&A session Participants who respond to the survey after the seminar will receive a collection of welding case studies as a gift!

• Welding Machine

Automate the handheld fiber laser welding machine! Achieve further improvements in productivity and welding processing quality.

By adding the collaborative robot 'CR-700W' and dedicated software to the Handy Fiber Laser Welding Machine FLW1500MT/MTS, welding operations can be automated. The torch can be easily attached with a dedicated attachment, and the attachment and detachment process can be completed in about 10 seconds with a single touch. For products with a large number of lots, having the collaborative robot perform the welding process can reduce the workload on the operator. The operator can simultaneously handle tasks such as product setup and inspection, thereby improving labor productivity. By using a collaborative robot for welding, high-quality and stable processing can be achieved even during long hours of work. *For more details, please refer to the related links or feel free to contact us.

• Welding Machine

Introducing a handheld fiber laser welder that can reduce post-processing steps such as distortion removal and weld bead removal, which are finishing tasks after welding.

In recent years, the manufacturing industry has deemed quality improvement and efficiency enhancement essential. In the welding process, finishing work has become a bottleneck, and while distortion removal and bead removal are crucial for quality improvement, they have been time-consuming challenges. The handheld fiber laser welding machine "FLW-1500MT" features high energy density, which leads to improved welding speed and rapid melting of the base material. As a result, there is less burning and distortion, significantly reducing the time required for distortion removal and bead removal, thereby achieving both quality improvement and efficiency simultaneously. The handheld fiber laser welding machine allows for high-speed and stable filler welding, leading to substantial reductions in work time and processing costs. Sample processing is also available at our facility, so please feel free to contact us. 【Features】 - Minimal thermal impact on materials, significantly reducing burning and distortion - Easier to handle compared to TIG welding and semi-automatic welding - Improved adaptability to gaps, achieving stable filler welding *For more details, please refer to the catalog or contact us.

• Welding Machine

Reduce the burden on operators! Achieve high-quality and highly productive welding automation with AI and robots.

In recent years, the manufacturing industry has been facing a serious labor shortage, making the establishment of an "efficient production system" an urgent task. Welding, in particular, is difficult to automate and heavily relies on manual labor, leading to increased interest in welding robots that can achieve greater efficiency. The fiber laser welding machine "FLW-ENSISe" incorporates AI functions into the robot, enabling higher quality and more efficient welding. 〇 Benefits of Fiber Laser Welding Robots - Reduction in man-hours and stable quality - Less burning and distortion - Shorter finishing work time 〇 Benefits of AI - AI that has learned joint shapes automatically corrects welding position deviations - Significantly reduces program modification time - Increases setup efficiency *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Welding robot

A handheld welding machine transforms into a welding robot! Automate welding with easy teaching [Handheld Fiber Laser Welder].

When performing welding on products with a large number of lots by oneself, the operator's burden becomes very significant. Many may feel that they want to advance factory automation but are unsure of where to start or find it difficult to invest in expensive equipment. The "CR-700W" is a collaborative robot that can be used in combination with Amada's handheld fiber laser welding machines "FLW-1500MT" and "FLW-1500MTS." It allows for flexible differentiation between human and robot usage depending on the situation. 〇 Advantages of Collaborative Robots - Capable of long hours of work - Achieves high-quality processing for products with long welding lengths, regardless of the operator - Easy program creation with direct teaching - Increased work efficiency *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools
• Welding Machine
• Welding robot

A detailed explanation of "spot welding," which is widely used in the field of thin plate welding!

Welding is a method of joining metals that utilizes their properties (metallurgical joining method). Although it is referred to simply as welding, there are various types of welding methods, each with its own characteristics. This document introduces the "classification of welding methods," such as "fusion welding" and "pressure welding," as well as "various welding methods." Please feel free to download and take a look. 【Contents】 ■ Classification of welding methods ・ Fusion welding ・ Pressure welding ・ Brazing ■ Various welding methods ・ Spot welding ・ TIG welding (Tungsten Inert Gas Arc welding) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

When it comes to hyper CLT sheets, many people may have the image of sheets used at construction or civil engineering sites. However, the potential of hyper CLT sheets (NETIS registration number TH-250021-A) goes beyond that. We believe that hyper CLT sheets can be utilized not only as "site materials" but also as "materials that support gathering places." One representative scene of this utilization is event venues. At event venues, there are many situations where it is necessary to temporarily protect the ground or create a safe environment for passage, such as outdoor events, local festivals, exhibitions, around temporary stages, food truck areas, material delivery routes, and pedestrian pathways for visitors. In this way, hyper CLT sheets have the potential to contribute to creating a foundation for people to gather, move safely, and use spaces, going beyond the framework of being merely "sheets for construction." Hyper CLT sheets have the potential to be active not only at construction sites but also in various situations such as event venues and temporary spaces. We do not want to think of "sheets" as something only for sites, but rather we aim to further expand their possibilities in the future.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!