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  4. [Today's ANSYS] Analyzing oil flow and temperature inside the unit using ANSYS Fluent (Toyota Motor Corporation)
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  • Dec 28, 2018
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Dec 28, 2018

[Today's ANSYS] Analyzing oil flow and temperature inside the unit using ANSYS Fluent (Toyota Motor Corporation)

IDAJ IDAJ
I would like to introduce information about how CAE and CFD are beneficial to society, as well as interesting application examples, primarily through articles from the information magazine "ADVANTAGE." Here is an interview article featuring Toyota Motor Corporation. Initially, the company had not made much progress in utilizing CFD due to the complexity of phenomena in the drive system. However, starting in the early 2000s, they began benchmarking for cooling simulations and conducted various verifications over several years. ↓ As a result, they decided on Fluent, which has high accuracy and can reproduce complex phenomena, from among many CFD codes. ↓ Previously, evaluations were conducted through prototypes and in-vehicle experiments, which resulted in significant losses if issues arose. ↓ Now, thermal evaluations can be conducted before the prototype vehicle is created, significantly shortening the development cycle and reducing the number of prototypes. Furthermore, simulation results can visualize which parts are effective for cooling, making it much easier to implement countermeasures. ↓ Until now, CAE has often been focused on cost reduction through the reduction of prototypes, but it is now being used for the purpose of "creating better cars." *For more details, please refer to the link below or feel free to contact us.
[Today's ANSYS] Analyzing oil flow and temperature within the unit using ANSYS Fluent (Toyota Motor Corporation)
[Today's ANSYS] Analyzing oil flow and temperature within the unit using ANSYS Fluent (Toyota Motor Corporation)
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[Today's ANSYS] Analyzing oil flow and temperature inside the unit with ANSYS Fluent (Toyota Motor Corporation)
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Abaqus Integrated Finite Element Method Analysis Program

Significantly reduces the time required to define contacts in complex assemblies seen in automobiles, aircraft, home appliances, and mobile electronic devices!

"SIMULIA Abaqus Unified FEA" is an integrated finite element analysis program used by many companies, universities, and research institutions around the world. Abaqus is routinely used by leading companies in various industries such as automotive, aerospace, defense, chemicals, and home appliances, and has become an essential program for simulating the behavior of products in the real world due to its unwavering powerful robustness and accuracy, as well as its high performance and ease of use. 【Features】 ■ Sophisticated contact, damage, and fracture analysis capabilities ■ Crack propagation analysis functionality that is independent of mesh ■ Stable computational capabilities for dynamic contact analysis using implicit methods ■ Thermal fatigue analysis using direct periodic methods ■ Equipped with iterative solvers *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Abaqus Contract Analysis Service"

Rich analysis capabilities for all design challenges! We also provide consulting services.

IDAJ's "Abaqus+α Solution" is an analysis service equipped with a wealth of analytical functions to address all design challenges. It can perform a variety of analysis procedures, including static application analysis, buckling analysis, direct periodic analysis, and direct integration dynamic analysis. This service proposes the introduction of CAE technology, prediction of effects, and improvement of the design process using CAE, targeting everything from design to manufacturing. 【Features】 ■ Abundant analytical functions ■ Extensive service menu ■ Equipped with both implicit and explicit solvers ■ Targeting everything from design to manufacturing *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Fluid-Structure Interaction Analysis"

Achieve highly accurate fluid-structure interaction analysis! Easily implement complex formulation analysis settings!

IDAJ's "Fluid-Structure Interaction Analysis" achieves high-precision fluid-structure interaction analysis by using dedicated software specialized for both fluid and structure. There is a wealth of practical experience in the automotive, aerospace, maritime, energy, architecture, electrical, and chemical industries. The operations and settings necessary for data mapping and interaction analysis are organized in menus, making it easy to perform complex interaction analysis setups. 【Features】 ■ More realistic CAE through coupled analysis with Abaqus and STAR-CCM+ ■ Contributes to modeling considering multi-physics ■ Import and export functions in Abaqus format ■ One-way coupling function using data mapper ■ Unsteady bidirectional coupling function through direct co-simulation *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Shape Optimization"

Achieve design efficiency on CAE! Significantly reduce man-hours by effectively utilizing existing models.

At IDAJ, we propose to enhance design efficiency on CAE by effectively utilizing Abaqus models. By making effective use of existing models, we can significantly reduce the man-hours required for preparing parametric model creation. When integrated with modeFRONTIER, we provide designers with "hints" for optimization to address the multi-objective optimization problems faced in design development. 【Features】 ■ Import Abaqus inp files and quickly modify shapes ■ No need to regenerate the mesh or reset boundary conditions after shape modification ■ Parameterization of shapes such as hex-mesh models that are difficult to generate automatically ■ No need for complex script preparation to build optimization systems ■ Support for optimal design considerations using cutting-edge optimization methods and experimental design techniques *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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[Solution] Shape Optimization for Abaqus

Achieve design efficiency on CAE through effective utilization of the Abaqus model!

By using the high-end mesh morphing program 'DEP Mesh Works/Morpher' to modify the shape based on the mesh of the Abaqus model, and by parameterizing it to build automation and optimization systems, we can effectively utilize existing models and significantly reduce the man-hours required for preparing parametric model creation. Furthermore, by integrating with the multi-purpose robust design optimization support tool 'modeFRONTIER', we provide designers with "hints" to understand the phenomenon of "what design is optimal and why" in response to multi-objective optimization problems faced in design development, such as weight reduction, minimum stress, and minimum displacement. *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Stress Analysis
  • Thermo-fluid analysis

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【Solution】Contract Analysis Services using Abaqus

A flexible and diverse service plan that can be selected according to needs, with Abaqus as the key technology.

IDAJ is not only a developer and provider of CAE packages but also a large user of these tools. This service covers everything from contract analysis to building analysis workflows using the customization features of Abaqus, which is widely used as a world-standard software for simulating various physical phenomena as a high-end structural analysis solver. 【Features】 ■ Analysis by experienced veteran staff ■ Support for customization using user subroutines ■ Reproduction of diverse phenomena through implicit solvers, explicit solvers, or their combinations ■ Capability to handle large-scale problems and challenging issues such as fluid-structure interaction ■ Possibility of shape optimization studies combined with morphing tools and optimization tools *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Stress Analysis
  • Contract Analysis

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When it comes to structural analysis, Abaqus is the go-to. It predicts contact and crack propagation with high precision.

Integration of implicit and explicit methods. For elucidating a wide range of phenomena such as heat, electricity, magnetic fields, and fluids.

In nonlinear structural analysis, the three key nonlinearities are material, geometry, and boundary conditions. In recent design practices, there is a necessity to consider contact in assembly components using complex material models. Abaqus can accurately model not only classical metal material constitutive laws but also failure models due to rate dependence and polymers such as rubber and resin. Additionally, the innovative formulation of surface-to-surface contact achieves more robust convergence and higher analysis accuracy compared to other structural analysis tools. The general contact feature requires minimal user setup, significantly reducing the time needed to define contact in complex assemblies found in automobiles, aircraft, consumer electronics, and portable electronic devices.

  • Structural Analysis
  • Stress Analysis
  • Other analyses

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[Cast Prototype] 3D Printer Molding Prototype with Cast Sand Molds

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● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.

Mar 27, 2026

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Casting prototype and casting repair.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Mar 27, 2026

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Realizing strict access control with high-speed facial recognition and impersonation prevention using edge AI.

High-speed facial recognition and spoof prevention using edge AI enables strict access control management, with FaceMe Security supporting VIA Technologies' access control device "ACS-5000."

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This time, the ACS-5000 is available as a facial recognition terminal compatible with FaceMe Security's add-on feature "Face Terminal," enabling access control management that combines "advanced anti-spoofing features" with high-speed facial recognition powered by edge AI. ■ Main Features 1. Accelerated Authentication Processing FaceMe Security is optimized for the MediaTek Genio 700's NPU, achieving faster facial recognition processing and reduced CPU load compared to processing solely on the CPU. It ensures stable authentication without delays even during peak times such as clocking in and out, contributing to alleviating congestion. 2. Advanced "Anti-Spoofing" Optimized for the IR + RGB camera mounted on the ACS-5000, it can quickly detect fraudulent authentication using photos, videos, or 3D masks within 0.6 seconds, ensuring reliable identity verification. 3. Door Control Without Additional Equipment FaceMe Security can directly control the digital I/O of the ACS-5000, allowing for the construction of an access control management system without the need for additional equipment. This simplifies system configuration and reduces implementation costs.

Mar 27, 2026

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■■ Air leak tester for EV (electric vehicle) battery cases | FLZ-0630 series ■■ Reduces noise. Measurement is performed using a newly developed smoothing function and linear fitting correction function.

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This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA

Mar 27, 2026

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PFAS Regulation Countermeasures! ■■ Leak Test Equipment for Small Electronic Components|MSA-0101 series ■■ Does not use fluorinated inert fluids. PFAS-free. Offers accuracy equal to or better than liquid immersion testing.

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● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

Mar 27, 2026

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