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  4. Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
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  • Jan 29, 2019
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Jan 29, 2019

Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)

IDAJ IDAJ
I would like to introduce information about how CAE and CFD are beneficial to society, including interesting application examples, primarily through articles in the information magazine "ADVANTAGE." By using ANSYS CFX, you can obtain information about discharge heads, power consumption, and efficiency, as well as check the flow field within pumps. Today, I will introduce the efforts of CP Pumpen, a leading supplier of high-quality centrifugal pumps, in utilizing simulation for product improvement. To secure a competitive advantage in an increasingly competitive market, they implemented CAE to improve their products. ↓ To improve the traditional prototype-based methods, they introduced ANSYS CFX and ANSYS BladeModeler. ↓ Through repeated pre-validation, they were able to improve hydraulic characteristics and highlight issues with conventional designs. ↓ This led to significant effects, such as a threefold increase in development efficiency (↑) and up to a 50% improvement in pump efficiency (↑), successfully recovering the initial investment within a year. *For more details, please refer to the link below or feel free to contact us.
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
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[Today's ANSYS] Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
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Abaqus Integrated Finite Element Method Analysis Program

Significantly reduces the time required to define contacts in complex assemblies seen in automobiles, aircraft, home appliances, and mobile electronic devices!

"SIMULIA Abaqus Unified FEA" is an integrated finite element analysis program used by many companies, universities, and research institutions around the world. Abaqus is routinely used by leading companies in various industries such as automotive, aerospace, defense, chemicals, and home appliances, and has become an essential program for simulating the behavior of products in the real world due to its unwavering powerful robustness and accuracy, as well as its high performance and ease of use. 【Features】 ■ Sophisticated contact, damage, and fracture analysis capabilities ■ Crack propagation analysis functionality that is independent of mesh ■ Stable computational capabilities for dynamic contact analysis using implicit methods ■ Thermal fatigue analysis using direct periodic methods ■ Equipped with iterative solvers *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Abaqus Contract Analysis Service"

Rich analysis capabilities for all design challenges! We also provide consulting services.

IDAJ's "Abaqus+α Solution" is an analysis service equipped with a wealth of analytical functions to address all design challenges. It can perform a variety of analysis procedures, including static application analysis, buckling analysis, direct periodic analysis, and direct integration dynamic analysis. This service proposes the introduction of CAE technology, prediction of effects, and improvement of the design process using CAE, targeting everything from design to manufacturing. 【Features】 ■ Abundant analytical functions ■ Extensive service menu ■ Equipped with both implicit and explicit solvers ■ Targeting everything from design to manufacturing *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Fluid-Structure Interaction Analysis"

Achieve highly accurate fluid-structure interaction analysis! Easily implement complex formulation analysis settings!

IDAJ's "Fluid-Structure Interaction Analysis" achieves high-precision fluid-structure interaction analysis by using dedicated software specialized for both fluid and structure. There is a wealth of practical experience in the automotive, aerospace, maritime, energy, architecture, electrical, and chemical industries. The operations and settings necessary for data mapping and interaction analysis are organized in menus, making it easy to perform complex interaction analysis setups. 【Features】 ■ More realistic CAE through coupled analysis with Abaqus and STAR-CCM+ ■ Contributes to modeling considering multi-physics ■ Import and export functions in Abaqus format ■ One-way coupling function using data mapper ■ Unsteady bidirectional coupling function through direct co-simulation *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Shape Optimization"

Achieve design efficiency on CAE! Significantly reduce man-hours by effectively utilizing existing models.

At IDAJ, we propose to enhance design efficiency on CAE by effectively utilizing Abaqus models. By making effective use of existing models, we can significantly reduce the man-hours required for preparing parametric model creation. When integrated with modeFRONTIER, we provide designers with "hints" for optimization to address the multi-objective optimization problems faced in design development. 【Features】 ■ Import Abaqus inp files and quickly modify shapes ■ No need to regenerate the mesh or reset boundary conditions after shape modification ■ Parameterization of shapes such as hex-mesh models that are difficult to generate automatically ■ No need for complex script preparation to build optimization systems ■ Support for optimal design considerations using cutting-edge optimization methods and experimental design techniques *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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[Solution] Shape Optimization for Abaqus

Achieve design efficiency on CAE through effective utilization of the Abaqus model!

By using the high-end mesh morphing program 'DEP Mesh Works/Morpher' to modify the shape based on the mesh of the Abaqus model, and by parameterizing it to build automation and optimization systems, we can effectively utilize existing models and significantly reduce the man-hours required for preparing parametric model creation. Furthermore, by integrating with the multi-purpose robust design optimization support tool 'modeFRONTIER', we provide designers with "hints" to understand the phenomenon of "what design is optimal and why" in response to multi-objective optimization problems faced in design development, such as weight reduction, minimum stress, and minimum displacement. *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Stress Analysis
  • Thermo-fluid analysis

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【Solution】Contract Analysis Services using Abaqus

A flexible and diverse service plan that can be selected according to needs, with Abaqus as the key technology.

IDAJ is not only a developer and provider of CAE packages but also a large user of these tools. This service covers everything from contract analysis to building analysis workflows using the customization features of Abaqus, which is widely used as a world-standard software for simulating various physical phenomena as a high-end structural analysis solver. 【Features】 ■ Analysis by experienced veteran staff ■ Support for customization using user subroutines ■ Reproduction of diverse phenomena through implicit solvers, explicit solvers, or their combinations ■ Capability to handle large-scale problems and challenging issues such as fluid-structure interaction ■ Possibility of shape optimization studies combined with morphing tools and optimization tools *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Stress Analysis
  • Contract Analysis

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When it comes to structural analysis, Abaqus is the go-to. It predicts contact and crack propagation with high precision.

Integration of implicit and explicit methods. For elucidating a wide range of phenomena such as heat, electricity, magnetic fields, and fluids.

In nonlinear structural analysis, the three key nonlinearities are material, geometry, and boundary conditions. In recent design practices, there is a necessity to consider contact in assembly components using complex material models. Abaqus can accurately model not only classical metal material constitutive laws but also failure models due to rate dependence and polymers such as rubber and resin. Additionally, the innovative formulation of surface-to-surface contact achieves more robust convergence and higher analysis accuracy compared to other structural analysis tools. The general contact feature requires minimal user setup, significantly reducing the time needed to define contact in complex assemblies found in automobiles, aircraft, consumer electronics, and portable electronic devices.

  • Structural Analysis
  • Stress Analysis
  • Other analyses

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■■ Leak test for pouch containers such as packed rice! | MSQ-2003 series ■■ Packaging container air leak test device, pinhole inspection device, and full inspection device.

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  • PRODUCT

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Feb 10, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

  • NEW
  • PRODUCT

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Feb 10, 2026

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

  • NEW
  • PRODUCT

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Feb 10, 2026

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Aluminum prototype: Lost wax casting sand mold layered 3D printer prototype.

  • NEW
  • COMPANY

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

Feb 10, 2026

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Aluminum casting repair: Metal crack repair without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Feb 10, 2026

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