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  4. Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
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  • Jan 29, 2019
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Jan 29, 2019

Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)

IDAJ IDAJ
I would like to introduce information about how CAE and CFD are beneficial to society, including interesting application examples, primarily through articles in the information magazine "ADVANTAGE." By using ANSYS CFX, you can obtain information about discharge heads, power consumption, and efficiency, as well as check the flow field within pumps. Today, I will introduce the efforts of CP Pumpen, a leading supplier of high-quality centrifugal pumps, in utilizing simulation for product improvement. To secure a competitive advantage in an increasingly competitive market, they implemented CAE to improve their products. ↓ To improve the traditional prototype-based methods, they introduced ANSYS CFX and ANSYS BladeModeler. ↓ Through repeated pre-validation, they were able to improve hydraulic characteristics and highlight issues with conventional designs. ↓ This led to significant effects, such as a threefold increase in development efficiency (↑) and up to a 50% improvement in pump efficiency (↑), successfully recovering the initial investment within a year. *For more details, please refer to the link below or feel free to contact us.
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
Today's ANSYS: Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
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[Today's ANSYS] Optimizing Pump Energy Consumption through Fluid Simulation (CP Pumpen)
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Abaqus Integrated Finite Element Method Analysis Program

Significantly reduces the time required to define contacts in complex assemblies seen in automobiles, aircraft, home appliances, and mobile electronic devices!

"SIMULIA Abaqus Unified FEA" is an integrated finite element analysis program used by many companies, universities, and research institutions around the world. Abaqus is routinely used by leading companies in various industries such as automotive, aerospace, defense, chemicals, and home appliances, and has become an essential program for simulating the behavior of products in the real world due to its unwavering powerful robustness and accuracy, as well as its high performance and ease of use. 【Features】 ■ Sophisticated contact, damage, and fracture analysis capabilities ■ Crack propagation analysis functionality that is independent of mesh ■ Stable computational capabilities for dynamic contact analysis using implicit methods ■ Thermal fatigue analysis using direct periodic methods ■ Equipped with iterative solvers *For more details, please refer to the PDF document or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Abaqus Contract Analysis Service"

Rich analysis capabilities for all design challenges! We also provide consulting services.

IDAJ's "Abaqus+α Solution" is an analysis service equipped with a wealth of analytical functions to address all design challenges. It can perform a variety of analysis procedures, including static application analysis, buckling analysis, direct periodic analysis, and direct integration dynamic analysis. This service proposes the introduction of CAE technology, prediction of effects, and improvement of the design process using CAE, targeting everything from design to manufacturing. 【Features】 ■ Abundant analytical functions ■ Extensive service menu ■ Equipped with both implicit and explicit solvers ■ Targeting everything from design to manufacturing *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Fluid-Structure Interaction Analysis"

Achieve highly accurate fluid-structure interaction analysis! Easily implement complex formulation analysis settings!

IDAJ's "Fluid-Structure Interaction Analysis" achieves high-precision fluid-structure interaction analysis by using dedicated software specialized for both fluid and structure. There is a wealth of practical experience in the automotive, aerospace, maritime, energy, architecture, electrical, and chemical industries. The operations and settings necessary for data mapping and interaction analysis are organized in menus, making it easy to perform complex interaction analysis setups. 【Features】 ■ More realistic CAE through coupled analysis with Abaqus and STAR-CCM+ ■ Contributes to modeling considering multi-physics ■ Import and export functions in Abaqus format ■ One-way coupling function using data mapper ■ Unsteady bidirectional coupling function through direct co-simulation *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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Abaqus + α Solution "Shape Optimization"

Achieve design efficiency on CAE! Significantly reduce man-hours by effectively utilizing existing models.

At IDAJ, we propose to enhance design efficiency on CAE by effectively utilizing Abaqus models. By making effective use of existing models, we can significantly reduce the man-hours required for preparing parametric model creation. When integrated with modeFRONTIER, we provide designers with "hints" for optimization to address the multi-objective optimization problems faced in design development. 【Features】 ■ Import Abaqus inp files and quickly modify shapes ■ No need to regenerate the mesh or reset boundary conditions after shape modification ■ Parameterization of shapes such as hex-mesh models that are difficult to generate automatically ■ No need for complex script preparation to build optimization systems ■ Support for optimal design considerations using cutting-edge optimization methods and experimental design techniques *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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[Solution] Shape Optimization for Abaqus

Achieve design efficiency on CAE through effective utilization of the Abaqus model!

By using the high-end mesh morphing program 'DEP Mesh Works/Morpher' to modify the shape based on the mesh of the Abaqus model, and by parameterizing it to build automation and optimization systems, we can effectively utilize existing models and significantly reduce the man-hours required for preparing parametric model creation. Furthermore, by integrating with the multi-purpose robust design optimization support tool 'modeFRONTIER', we provide designers with "hints" to understand the phenomenon of "what design is optimal and why" in response to multi-objective optimization problems faced in design development, such as weight reduction, minimum stress, and minimum displacement. *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Stress Analysis
  • Thermo-fluid analysis

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【Solution】Contract Analysis Services using Abaqus

A flexible and diverse service plan that can be selected according to needs, with Abaqus as the key technology.

IDAJ is not only a developer and provider of CAE packages but also a large user of these tools. This service covers everything from contract analysis to building analysis workflows using the customization features of Abaqus, which is widely used as a world-standard software for simulating various physical phenomena as a high-end structural analysis solver. 【Features】 ■ Analysis by experienced veteran staff ■ Support for customization using user subroutines ■ Reproduction of diverse phenomena through implicit solvers, explicit solvers, or their combinations ■ Capability to handle large-scale problems and challenging issues such as fluid-structure interaction ■ Possibility of shape optimization studies combined with morphing tools and optimization tools *For more details, please refer to the PDF materials or feel free to contact us.

  • Structural Analysis
  • Stress Analysis
  • Contract Analysis

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When it comes to structural analysis, Abaqus is the go-to. It predicts contact and crack propagation with high precision.

Integration of implicit and explicit methods. For elucidating a wide range of phenomena such as heat, electricity, magnetic fields, and fluids.

In nonlinear structural analysis, the three key nonlinearities are material, geometry, and boundary conditions. In recent design practices, there is a necessity to consider contact in assembly components using complex material models. Abaqus can accurately model not only classical metal material constitutive laws but also failure models due to rate dependence and polymers such as rubber and resin. Additionally, the innovative formulation of surface-to-surface contact achieves more robust convergence and higher analysis accuracy compared to other structural analysis tools. The general contact feature requires minimal user setup, significantly reducing the time needed to define contact in complex assemblies found in automobiles, aircraft, consumer electronics, and portable electronic devices.

  • Structural Analysis
  • Stress Analysis
  • Other analyses

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Comprehensive Finite Element Method Analysis Program SIMULIA Abaqus FEA

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Stability 2 (Two) 48 WJacket Tubes

  • NEW
  • PRODUCT

We would like to introduce "Stability 2" handled by FCR and Bio Co., Ltd. This product is a jacket tube with a rack lid lock and anti-rotation function (compatible capacity 2.1ml). Additionally, for products equipped with the rack ID function, a 2D code for rack ID is provided on the bottom surface of the rack, allowing simultaneous reading of the tube ID (bottom surface 2D code) and rack ID within the rack, thereby reducing stress on samples during the reading process. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Compatible with liquid nitrogen vapor *For more details, please download the PDF or feel free to contact us.

Nov 11, 2025

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ROBO TUBE

  • NEW
  • PRODUCT

"ROBO TUBE" is a microtube with 1D/2D code that achieves excellent sealing and fitting properties. By integrating polypropylene and thermoplastic elastomer through one-shot molding, it realizes superior sealing and fitting. Compared to conventional microtubes, the opening and closing of the cap is very smooth, reducing the stress of cap operation. 【Features】 ■ The opening and closing of the cap is very smooth compared to conventional microtubes ■ Reduces the stress of cap operation ■ Innovative two-color molding of polypropylene and thermoplastic elastomer ■ Achieves excellent sealing and fitting properties ■ High compatibility with lab automation *For more details, please download the PDF or feel free to contact us.

Nov 10, 2025

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[New Product] Downflow Dust Collector and Workbench Type Dust Collector

  • NEW
  • PRODUCT

We have unveiled two new products. 【Downflow Dust Collector (DFPRE Large Series)】 A packaged dust collector that combines productivity and practicality. It uses downward airflow to reduce filter load, leading to lower maintenance costs. Suitable for various industrial sectors including metal and machining, industrial applications, and waste recycling. 【Workstation Dust Collector (DBE Series)】 A dust collector integrated with a workstation, saving space. Recommended for dust control in manufacturing processes such as grinding, polishing, cutting, and finishing. It accommodates long and heavy workpieces. Applicable in various manufacturing processes including metalworking, aircraft parts manufacturing, automotive manufacturing, and industrial machinery manufacturing. For more details, please refer to the downloadable catalog or contact us. (C) Nippon Donaldson, Ltd. All rights reserved.

Nov 10, 2025

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■■ Sealed Product Air Leak Test Device | MSZ-0701 series ■■ New standard for waterproof testing. "Dry" non-destructive testing that does not wet electronic devices or packaging. Capable of testing the waterproofness of sealed products (equivalent to IPX7, IPX8).

  • NEW
  • PRODUCT

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

Nov 10, 2025

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■■ The measurement section is made of all stainless steel! General-purpose air leak tester | FLS-0100 series ■■ Designed to meet the strict production line requirements where the use of specific metals is prohibited, such as in electronic component factories and battery factories.

  • NEW
  • PRODUCT

In battery manufacturing lines, if components containing copper are used, there is a possibility that metal powder may mix in, dissolve, ionize, and pass through the separator, causing a malfunction that connects the positive and negative electrodes. Such minute metal powders may not be detected during pre-shipment inspections, and even if they are found, they can lead to various issues, such as the need to increase inspection processes to detect them. Therefore, Fukuda has developed a copper-free (all stainless steel) air leak tester that can be safely used in the production lines of battery manufacturers and secondary battery manufacturing equipment manufacturers. For product specifications and details, please refer to the "Related Product Information" and "Related Catalogs" below.

Nov 10, 2025

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