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  4. [Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.
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  • Jul 11, 2019
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Jul 11, 2019

[Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.

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We have published a page introducing the case of implementing the work analysis and business optimization software "OTRS" at Toyota Boshoku Corporation. In a situation where variations in work caused by different individuals were preventing productivity from increasing, we introduced "OTRS," which allows for detailed motion analysis of video data by individual tasks. After implementation, everyone checked the faster tasks, leading to an approximately 25% improvement in production efficiency. It became possible to clear production plans. *For more details, please download the case study materials. *Additionally, we are showcasing numerous other case studies from various companies.
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Production efficiency improved by approximately 25%! Toyota Boshoku Corporation [*Case study available*]

By introducing OTRS, we shared improvement points through video! The variation in work performed by individuals has been improved, resulting in a production efficiency increase of about 25%.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Toyota Boshoku Corporation. There was variability in work performance among individuals, leading to a lack of productivity. Therefore, we introduced "OTRS," which allows for detailed motion analysis of each task using recorded video data. After implementation, everyone checked the faster work processes, resulting in an approximately 25% increase in production efficiency. It became possible to meet production plans. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work performance among individuals - Lack of productivity ■ Effects - It became possible to explain the detailed use of hands that could not be conveyed through paper manuals. - Production efficiency increased by approximately 25%, making it possible to meet production plans.         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us using the information below.

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Work analysis and business optimization software 'OTRS10'

Utilize videos to improve waste, overburden, and unevenness in work, enhancing operational efficiency. Also effective for skill transfer!

"OTRS" is software that enables the reduction of work time, labor-saving, and cost reduction in production sites through features such as video-based motion analysis and time analysis. ■Features 1. By repeating analysis → simulation of waste elimination → manual output → work improvement, it achieves time reduction, labor-saving, and cost reduction. 2. Easily create video manuals that clearly convey difficult-to-explain "intuition" and "tips," which can be utilized for skill transfer and training. 3. This software is developed based on industrial engineering (IE) and supports various analysis methods.     ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the link below [Contact Us].

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  • Business Intelligence and Data Analysis

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Visualization of issues and results boosts motivation! 【*Case study available】

The introduction of OTRS software for work analysis and business optimization contributes to a change in awareness at the site | San Aqua TOTO Corporation.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at San Aqua TOTO Co., Ltd. Variability in the manufacturing (assembly) department's operations became apparent, but there was a lack of effective improvement measures. Seeing the results from other special subsidiary companies encouraged us to implement "OTRS." With the standard work guided by "OTRS," we achieved a cost reduction of approximately 70,000 yen per month. Additionally, we gained a solid sense of progress in the reform of on-site awareness. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in operations became apparent - Lack of effective improvement measures ■ Effects - Achieved a cost reduction of approximately 70,000 yen per month with standard work guided by "OTRS" - Gained a solid sense of progress in the reform of on-site awareness         ★Free Demo Now Available★ We offer free demonstrations. If you are interested, please contact us using the information below.

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Video analysis of two weeks in just one day! Yachiyo Industrial Co., Ltd. *Case study presentation

A tool that combines the best of "OTRS" and VSM! Achieving efficiency in analysis work.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Yachiyo Industrial Co., Ltd. In aiming for a high level of standardization in work efficiency, we found effectiveness in "VSM + Video," but manual measurement and analysis posed challenges in terms of efficiency and accuracy. Therefore, we introduced "OTRS," which allows for significant efficiency improvements in analysis tasks, aided by an intuitive user interface. After implementation, video analysis that previously took two weeks was completed in just one day. Furthermore, by recording the work at overseas locations and sending the videos back to Japan, we were able to analyze them with "OTRS," provide feedback on the results, and make improvement proposals, thus reducing the costs and time associated with overseas business trips. 【Case Study】 ■ Background of Implementation (Challenges) - Manual measurement takes an enormous amount of time - Lacks accuracy ■ Effects - Video analysis that took two weeks was completed in one day - Reduced costs and time for overseas business trips         ★Free Demo Available★ We are accepting requests for free demonstrations. If you are interested, please contact us using the information below.

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Inefficient analysis work completed in a few hours. Takenaka Corporation *Case study presentation.

I was surprised that the analysis work, which used to take 2 to 3 days, was completed in just 1 to 2 hours during the demo!" Introducing the case study of the work analysis tool "OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Takenaka Corporation. On-site visual checks and data aggregation were inefficient, and there were issues with data accuracy. Therefore, we introduced "OTRS," which allows for the analysis of video recordings brought back to the office. After implementation, it became possible to analyze videos from various angles with high precision in the office. Additionally, when we presented the analysis data from "OTRS" in a meeting, we received very positive feedback, with comments such as, "The data was clearly summarized in graphs, leading to new insights." 【Case Study】 ■ Background of Implementation (Challenges) - On-site visual checks and data aggregation are inefficient. - Data accuracy is poor, lacking reliability and persuasiveness. ■ Effects - High-precision analysis of videos from various angles in the office is possible. - Easier-to-understand materials can be created in a shorter time than before.         ★Free Demo Available★ We offer a free demonstration. If you are interested, please contact us through the "Contact Us" section below.

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A work training tool for on-site operations, including overseas! Nichirin Co., Ltd. *Case presentation

By supporting multiple languages, we have resolved insufficient communication overseas! Significant cost reductions have been achieved through manufacturing improvements using OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Nichirin Co., Ltd. Inefficient work analysis and insufficient communication overseas were bottlenecks. In February 2017, "OTRS" was first introduced at the Himeji factory as an educational tool for improving manufacturing and as a work training tool for sites including overseas locations. After implementation, we resolved cost and language issues through the thorough establishment of standard work and the use of videos. 【Case Study】 ■ Background of Implementation (Challenges) - Analysis work aimed at site improvement - Communication in multiple languages ■ Effects - Resolved cost and language issues through the thorough establishment of standard work and the use of videos         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the "Contact Us" section below.

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Cost reduction of several million yen in Project 1! Marugo Rubber Industry Co., Ltd. *Case study presented.

Video analysis at the level of 0.1 seconds makes improvements that are difficult to achieve through visual inspection possible. Efforts at a more detailed level accelerate improvement activities!

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, it has become essential to improve factory operations. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer unit have accelerated the improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually - Improvement activities have stagnated ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible - Cost reductions of several million yen in a single process         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the section below [Contact Us].

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Apr 03, 2026

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Capacity Management (Medium to Large Scale)

Parking lot occupancy management vehicle detection sensor | Hotron Co., Ltd.

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Parking space management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, enabling efficient parking lot operations. For large parking lots, we recommend the "Floor Management Method" and "Block Management Method," which focus on cost reduction. Sensors are installed at regular intervals to count and manage the number of passing vehicles. This method offers the advantages of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 For smaller facilities, we recommend the "Parking Space Management Method," where sensors are installed in each parking space to display availability with high accuracy. By providing reliable occupancy information, this method helps reduce unnecessary entry of new vehicles and ensures safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

Apr 03, 2026

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[Cast Iron Crack] We will repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Apr 03, 2026

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Apr 03, 2026

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When the sensor detects a car, it notifies pedestrians of the car's departure with the light of a rotating beacon!

Perfect for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating beacon! Here is a proposal for a departure warning sensor!

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[To the owners of parking lots and parking lot construction companies] "I'm worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those facing sidewalks or roadways are particularly prone to dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surroundings with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Vehicle Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

Apr 02, 2026

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