Case Study 2 of the Pipe Joint System "NICO" Utilization within JALOC Company

You can freely create carts and racks that are suitable for your company, which were not available as ready-made products. Let's manufacture your unique "Kaizen" tool from a wide variety of parts.

Do you have any of the following concerns in production sites such as factories, warehouses, or agriculture? ■ I want a custom cart that fits the size of the load. ■ I want a shooter to convey parts. ■ I want a workbench/storage shelf that suits the work content and stored items. ■ I want a rack to store equipment. Jaloc's Pipe & Joint System "NICO Series" allows you to create tools tailored to your site by combining pipes, joints, casters, and more. 【Features】 ■ Uses 'NICOPIPE3', which is resistant to rust and recyclable. ■ Capable of producing a variety of items such as workbenches, racks, and carts. ■ Careful support from the design stage, with free drawing creation. ★ We are currently offering a "Pipe & Joint Example Collection" that is helpful for improvement tips! If you want to see all parts, please check the "NICO Catalog." If you are struggling with production ideas, be sure to look at the "Example Collection."

• joint
• Pipe and cable cutters
• Other office supplies

Projecting instructions onto the workbench allows anyone to assemble and pick! It also shortens OJT tasks, manages processes, and improves operations.

This is a workbench that can project work procedures and other information using projection mapping. Primarily used in cell production environments, it guides workers by projecting the locations of parts and videos/images of work instructions onto the workbench, enabling anyone to easily perform picking and assembly of parts. If a mistake is made in the procedure, a buzzer will alert the worker. It is also effective for on-the-job training (OJT) for new and foreign workers. Work performance can be visualized through data. This helps eliminate worker errors and improves both the quality and efficiency of production sites. For more details, please download the catalog.

• Assembly Machine
• Other production management systems

Achieve the optimal cell production workbench with free design, a wide range of parts items, and conductive compatibility (optional)!

"I want a workbench like this." "I want to add such features to a cell production workbench." ... In response to such requests for on-site improvements, we propose the best cell production workbench. 【Features】 ■ Custom design with adjustable size, pitch, and angle ■ A variety of parts items to meet different sites and needs ■ Free support for original 3D drawings ■ Suitable for a wide range of production environments, including manufacturing plants, assembly plants, logistics centers, and agriculture For more details, please contact us or download the catalog.

• Other lighting equipment
• LED lighting

Original design with pipes allows for free customization. Made of steel and aluminum, suitable for [parts supply, inter-process transportation, first-in-first-out, picking].

An essential for improving factory operations in the manufacturing industry, the inclined rack "Pipe Shooter" made of pipes and plastic conveyors (Placon). It allows for flexible design through combinations with various joints and rollers. It can also be combined with unmanned carts. 【Features】 ■ Inexpensive and easy to customize with assembly pipe specifications ■ Made from materials suited to the site, including steel and aluminum ■ Enhances work efficiency and contributes to the "visualization" of the workplace ■ Useful for inventory management, space-saving, and organization (5S) Please let us know your ideas through the inquiry form. ★ You can view examples in the catalog "Pipe & Joint Example Collection." Please feel free to download it as well.

• Trolley
• Other conveying machines
• Pipe and cable cutters

For storing replaced tires! This pipe tire rack is easy to assemble and disassemble, and can be stored compactly.

Have you ever had trouble finding a storage place for your tires after switching to winter tires? Storing tires flat can lead to issues such as not being able to use a first-in, first-out system and deformation of the tires at the bottom. Jalock's "Pipe Tire Rack" is made from the assembly pipe unit "Nico Pipe & Joint," designed to be compact and easy to move. By storing tires on the rack, you can prevent deformation and ensure safe use for the next season. You can choose between a movable caster type and a stationary adjustable type. For more details, please download the catalog and drawings or feel free to contact us.

• Vehicle body parts
• rack
• furniture

Transforming imagination into shape. An original cart using assembly parts 'NICO pipes & joints.'

Have you ever thought, 'I want a cart like this,' 'I want a cart with these dimensions,' or 'I want to add this function here'...? JALOC's 'NICO Pipe & Joint' is an assembly pipe system specifically designed for creating such improvement tools. 【Features】 ■ Original carts made using the recyclable steel pipe 'NICO Pipe & Joint System' ■ Infinite design freedom through diverse combinations of parts ■ Can be reconfigured and changed as many times as needed, allowing operations tailored to production systems and line designs For more details, please contact us or download the catalog.

• Trolley
• Pipe and cable cutters

Environmentally friendly, energy-saving, long-lasting, and shock-resistant! LED lighting that can be easily attached with magnets. Available for purchase in the online store.

Two types of original LED lighting. Easily attachable to workbenches, cell production tables, etc. with one touch. Improves the working environment in dark locations. Due to its magnetic design, it can be securely attached anywhere. Additionally, since it uses LEDs, it is less likely to generate heat when lit, making it safer to touch. It can be installed anywhere by anyone with just one power outlet, leading to cost savings. 【Features】 ■ Energy-saving & long lifespan ■ One-touch installation with magnetic design ■ No electrical work required & easy layout changes ■ Can be installed on non-metal surfaces with a dedicated bracket For details on dimensions and specifications, please refer to the "Product Specifications" in the catalog, and for pricing, please check the online store. https://jaroc-official.com/list.php?c_id=24

• Other lighting equipment
• LED fluorescent lamp
• LED lighting

Lightweight. Rust-resistant. Durable pipes and joints that can also be used to create workbenches, carts, partitions, and more!

The grooved shape makes it easier to assemble than regular steel pipes, reducing assembly time. It is lightweight and beautiful, allowing you to bring your ideas to life, such as creating storage racks and carts. Why not introduce "Kaizen" tools made from aluminum pipes to improve productivity? ★ Design possible even without drawings! At Jaroc, we can create designs based on your requests, even without existing drawings. We can propose not only the design and production of tools but also the layout of the storage area. Please feel free to consult with us. ★ Online store information Some materials can be purchased at the link below. Please use it for in-house creation or replenishing stock on-site. https://jaroc-official.com/list.php?c_id=74

• joint
• aluminum
• Pipe and cable cutters

Production lines, assembly lines, and work environments that dislike static electricity.

Nickel-plated joints such as Nico Pipe and Jarock have conductive properties, making them ideal for production and assembly lines that are sensitive to static electricity. For more details, please contact us or download the catalog.

• Pipe and cable cutters

A conventional resin pipe that is used in many sites.

ABS pipes are cost-effective resin-coated pipes. They are recommended for factory equipment, cart handles, and more. As part of our original pipe system "NICO Pipe & Joint," they can be used in combination with various parts and casters. ★ About JALOC's Pipe & Joint System "NICO" It is an essential item for on-site improvement activities that pursue ease of use and ingenuity. JALOC also provides manufacturing support, and we accept design drawings based on customer images and sketches. For more details, please contact us or download the catalog for confirmation.

• Composite Materials
• Pipe and cable cutters

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

Are you struggling to explain "safety" to the client using just drawings? - The risks in blind spots are difficult to convey to the client through drawings alone. - Safety measures often become a target for cost reduction, making it hard to communicate their necessity. - There is a concern that the client might say, "It's more dangerous than I thought," after completion. Risks that are visible to design professionals are not easily understood intuitively by clients who are outside the field. This document is not just a simple explanation of sensor functions; it is a guide to visually explain "why sensors are necessary in that location." It can be used directly as explanatory material for the client. Here are three key points for utilizing this document: 1. Visualization of Risks Blind spots during vehicle departure and contact risks within the site are illustrated clearly. 2. Clarification of Selection Criteria A comparison table outlines the differences between complex sensor types such as infrared, ultrasonic, and loop coils. 3. Diagram of System Configuration It illustrates not just the sensors alone, but how they combine with components like rotating lights and control panels, providing practical assistance for electrical equipment design. Please make use of this to prevent "rework after completion" and "accident risks."

In facilities operating nurse call systems, we have made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.