[New Article Introduction] Itopura!: Three Key Points of Digital Transformation in the Manufacturing Industry

The manufacturing execution system ProManageMES enables a factory resilient to change through visualization of the manufacturing site!

Three Features of the Manufacturing Execution System ProManage MES [Feature 1: It can be implemented with a small start!] Depending on the factory's situation and budget, the system can be flexibly implemented with only the necessary functions at the right timing. Additionally, with the release of the cloud version of ProManage in February 2021, it has become more affordable to start small. [Feature 2: It is a management-oriented, overall optimization system!] This system is in line with the Industry 4.0 concept, with many successful implementations in Europe, including Germany. Based on international standards (ISA-95 and ISO22400), it allows for smooth data integration between factories and with overseas ERP systems. [Feature 3: It supports the establishment of a resilient manufacturing system!] This system quickly responds to various external changes such as the COVID-19 pandemic and digitalization, while maintaining and strengthening the improvements in QCD that have been pursued in Japanese manufacturing for many years.

• Injection Molding Machine
• Production Management System
• Other production management systems

We exhibited at the 5th Smart Factory Expo 2021 (January 20-22, 2021) with the theme of "Realizing a manufacturing system resilient to change."

Itoh Shokai exhibited at the "5th Smart Factory EXPO 2021," held from January 20 (Wednesday) to January 22 (Friday) at Tokyo Big Sight, Aomi Exhibition Hall, along with the concurrently held "Smart Factory EXPO 2021 Online Exhibition." Although this exhibition was held under a state of emergency, we participated while implementing thorough COVID-19 safety measures based on guidelines from the government, local authorities, and the exhibition industry. We would like to introduce the scenes from the Smart Factory EXPO 2021 held at Tokyo Big Sight, Aomi Exhibition Hall, and the concurrently held online exhibition.

• Production Management System

Less affected by environmental changes due to natural light and dimming! Supports over 1 million SKUs without a master.

The "IHI Piece Picking System" realizes the automation and labor-saving of picking operations and supports over 1 million SKUs without the need for a master. It can handle items that were previously unrecognizable by conventional technology, such as transparent packages, items with surfaces that reflect light, and irregular shapes, eliminating the need for SKU (item shape, etc.) registration. No additional learning is required, and teaching tasks for the robot are unnecessary. 【Features】 ■ Designed to support over 1 million SKUs ■ Reduced object recognition time ■ Less affected by environmental changes due to natural light or dimming *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

In the field of collaborative robots, there is a demand for reduced startup labor, energy efficiency, and safe yet flexible handling performance. In particular, reliance on compressed air systems and complex wiring and piping can pose challenges during installation and operation. Piab's "piCOBOT Electric for ABB GoFa" is a plug-and-play electric vacuum gripper solution optimized specifically for ABB GoFa. Its all-electric design generates vacuum using only electricity, eliminating the need for compressed air. This enables the creation of a clean, quiet, and energy-efficient collaborative robot cell. Furthermore, by adopting ABB GoFa-specific software plugins, designated cables, and standard ISO machine interfaces, smooth integration into the ABB control environment is possible. This supports rapid startup and stable operation. Read the article here: https://www.piab.com/ja-jp/news/piab-launches-picobot-electric-for-abb-gofa

We have added the DL material "Explained in Manga! Let's Prevent Technical Information Leakage to the Outside with CrackProof Software Protection!" to the DNP Hypertech site. In the manufacturing industry, there is a growing awareness of measures against the leakage of technical information. Many companies seem to have already established sufficient rules and measures for information protection when exchanging data with external parties. However, when it comes to cases where in-house software suffers from cracking (unauthorized analysis and tampering) and information leaks occur, the current measures are still not adequate. We have explained the measures against technical information leakage through software protection in an easy-to-understand manga format. Please take a look.