[New Article Introduction] Itopura!: Three Key Points of Digital Transformation in the Manufacturing Industry

The manufacturing execution system ProManageMES enables a factory resilient to change through visualization of the manufacturing site!

Three Features of the Manufacturing Execution System ProManage MES [Feature 1: It can be implemented with a small start!] Depending on the factory's situation and budget, the system can be flexibly implemented with only the necessary functions at the right timing. Additionally, with the release of the cloud version of ProManage in February 2021, it has become more affordable to start small. [Feature 2: It is a management-oriented, overall optimization system!] This system is in line with the Industry 4.0 concept, with many successful implementations in Europe, including Germany. Based on international standards (ISA-95 and ISO22400), it allows for smooth data integration between factories and with overseas ERP systems. [Feature 3: It supports the establishment of a resilient manufacturing system!] This system quickly responds to various external changes such as the COVID-19 pandemic and digitalization, while maintaining and strengthening the improvements in QCD that have been pursued in Japanese manufacturing for many years.

• Injection Molding Machine
• Production Management System
• Other production management systems

We exhibited at the 5th Smart Factory Expo 2021 (January 20-22, 2021) with the theme of "Realizing a manufacturing system resilient to change."

Itoh Shokai exhibited at the "5th Smart Factory EXPO 2021," held from January 20 (Wednesday) to January 22 (Friday) at Tokyo Big Sight, Aomi Exhibition Hall, along with the concurrently held "Smart Factory EXPO 2021 Online Exhibition." Although this exhibition was held under a state of emergency, we participated while implementing thorough COVID-19 safety measures based on guidelines from the government, local authorities, and the exhibition industry. We would like to introduce the scenes from the Smart Factory EXPO 2021 held at Tokyo Big Sight, Aomi Exhibition Hall, and the concurrently held online exhibition.

• Production Management System

Less affected by environmental changes due to natural light and dimming! Supports over 1 million SKUs without a master.

The "IHI Piece Picking System" realizes the automation and labor-saving of picking operations and supports over 1 million SKUs without the need for a master. It can handle items that were previously unrecognizable by conventional technology, such as transparent packages, items with surfaces that reflect light, and irregular shapes, eliminating the need for SKU (item shape, etc.) registration. No additional learning is required, and teaching tasks for the robot are unnecessary. 【Features】 ■ Designed to support over 1 million SKUs ■ Reduced object recognition time ■ Less affected by environmental changes due to natural light or dimming *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

The seismic sensing device "HK-2" transmits a signal to the control room and urgently stops facility equipment when it detects strong shaking equivalent to a seismic intensity of 5 weak or higher. 【Installation Location】 Automotive parts factory 【Challenge】 Due to the maintenance and replacement of the factory equipment control devices, we considered updating the existing seismic sensing devices as well, but since production had already ended, we were looking for alternatives. 【Effects After Installation】 The HK-2 has the function to urgently stop equipment during an earthquake, and since its functionality is the same as the existing devices, it was introduced as a replacement. Its compact size also allowed it to fit within the existing control panel being used. ★See more examples of the seismic sensing device "HK-2" https://www.hotron.co.jp/recommend/HK-2_lp.html#anchor_a04 ◎For more details, please download the materials or contact us.

In recent times, there has been a growing interest in infection control measures and facility hygiene management. Our company offers non-contact sensor products that are recommended for commercial facilities, food factories, and nursing and caregiving facilities. 【Sensors for Automatic Doors】 ● Light Touch Sensor HA-T401 … When you wave your hand in front of the automatic door, the sensor detects the movement and opens or closes the door. It is recommended for making doors that use touch switches non-contact. ● Hand Wave Sensor PF-R5, PF-U2, DHS-1 … Opens and closes the automatic door by waving your hand in front of the sensor. ● Foot Switch PF-01S/01D/03S/05 … Opens and closes the automatic door by placing your foot in the opening. 【Access Control System】 ● Face Recognition + Unmanned Temperature Measurement DS Series … Capable of detecting mask-wearing and measuring body temperature simultaneously with face recognition. ● Automatic Disinfectant Spray Dispenser PHW-03B … Automatically sprays disinfectant when you wave your hand in front of the sensor. 【Nursing and Care Sensors】 ● Infrared Bed Exit Sensor "Just Place It Pole-kun" … This bed exit sensor is installed next to the bed and alerts via nurse call when the subject enters the detection range. ◎ For more details, please download the catalog or contact us.