Sonaer (Case Study) Sonia Corporation's ultrasonic spray nozzle - Improvement of flux application

Spraying fine particles without pressure! Atomization through the vibration of piezoelectric ceramics!! Low power consumption and low energy costs!!

Ultrasonic waves generated by piezoelectric ceramics are transmitted to the spray nozzle (atomizer), where they vibrate the liquid film to create extremely fine particles for spraying. Liquid can be supplied and sprayed into fine particles without the need for pressurization. The flow rate varies depending on the model, but it can accommodate a wide range from a minimum flow rate of 10 ml/min to a maximum of 100 ml/min. Since pressure is not applied to the liquid, there is very little splatter or rebound, eliminating waste of the applied liquid. Additionally, there is no need for a large painting booth. This achieves a reduction in capital investment and running costs. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia Corporation.

• Ultrasonic Oscillator
• nozzle
• valve

Flow spray of 2 mmlit/min or less is possible!

Sonaer low-flow spray nozzle manufactured by Sonia Co. It can focus on small parts without waste by creating micron and sub-micron particles. There are two types of nozzles: flat and wide spray tips. These nozzles are ideal for pinpoint spray shaping, focusing particles and minimizing solution waste. With these nozzles, coating control becomes possible, easily adapting to applications that require thin and uniform application. This nozzle is lightweight, making it attractive for use in robotic coating systems. The nozzle comes in a lightweight black aluminum case (custom-made) or a stainless steel case with a stainless steel inner feed tube. The micro feed tube can be used for microliter capacities and is available in stainless steel and PTFE. The nozzle can utilize a spray shaper for pinpoint spraying, allowing for better control of your coating applications.

• nozzle
• valve
• Etching Equipment

It precisely sprays fine particles!

The pinpoint air transport fixture generates high-quality, fine particles and can uniformly apply them to medical coatings and other small precision devices. The spray speed is slow, making it suitable for applying expensive chemicals in a thin layer with minimal use. It excels not only in coating and manufacturing applications for medical precision instruments but also in uses such as stent coating and catheter coating, providing excellent reproducibility of spray speed and particle diameter, while significantly reducing the consumption of the coating agent. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia Corporation.*

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

It is a subcutaneous solvent delivery device that can coat evenly and thinly.

Sonia's hypodermic needle spray attachment allows for precise and uniform thin coating, generating high-quality fine particles in a relatively narrow range. It is suitable not only for improving biocompatibility and drug delivery but also for preventing restenosis and thrombosis. It prevents clogging, provides uniform film thickness and density with low-speed application, and reduces wasteful coating. *This product is a dedicated accessory for Sonia's ultrasonic spray nozzle.*

• Ultrasonic Oscillator
• nozzle
• spray

A fixture for spreading wider than a wide-angle air transport fixture.

Dove Tail Spray Shaper The Dove Tail Spray Shaper is an air transport fixture, ideal for wide-angle spraying and flux coating. It can be used with all spray nozzles of NS and WS types. By changing the position of the Dove Tail Spray Shaper, it is possible to switch from a fan-shaped spray pattern to an elliptical spray pattern. *This product is a dedicated accessory for the ultrasonic spray nozzles manufactured by Sonia Corporation.

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

Designed to use fast-reacting liquids and capable of stirring in a short time!

The Sonia dual micro feed tube is designed to use fast-reacting liquids and can be stirred in a short amount of time. The material is stainless steel. The dual micro feed tube has two liquid supply ports, one at the top and the other on the side. *This product is a dedicated accessory for Sonia ultrasonic spray nozzles.*

• nozzle
• others

Air transport fixture for spraying in a square or rectangular shape.

This is an air transport device designed to spray particles from an ultrasonic spray nozzle in a square or rectangular shape. Its main application is for coating purposes. By adding a small amount of gas or air, it applies to square, rectangular, or flat substrates. By adjusting the distance from the workpiece and the pressure of the transport gas or air, various sizes and shapes of spray patterns can be achieved with the ultrasonic spray nozzle manufactured by Sonia. *This product is a dedicated accessory for the ultrasonic spray nozzle made by Sonia.*

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

A fixture for applying particles sprayed from an ultrasonic spray nozzle over a wide area.

The wide-angle air transport fixture is a device that uses gas or air to expand the spray angle. The wide-angle air transport fixture can be attached to the Narrow Spray models 60K50T and 130K50T. There is an air supply port on the side of the wide-angle air transport fixture. By injecting gas or air, the gas or air circulates inside, causing the particles sprayed from the ultrasonic spray nozzle to spread and be pushed out. By adjusting the gas volume, air volume, pressure, and the tip of the ultrasonic spray nozzle, a spray angle of up to approximately 100° can be achieved. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia.

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

Designed for fluids that have a strong impact on stainless steel, such as pharmaceutical-related applications.

The Sonia Corporation's PTFE fluoropolymer microfeed tube is designed specifically for fluids that have a strong impact on stainless steel, particularly for pharmaceutical-related applications. The liquid must be completely isolated for reasons of hygiene and chemical reactions. *This product is an accessory specifically for Sonia Corporation's ultrasonic spray nozzle.

• nozzle
• Water Hydraulic Equipment
• others

Designed for ultra-low flow rates of 1 ml/min or less.

The stainless steel micro feed tube made by Sonia is designed for extremely low flow rates of less than 1 ml/min. *Of course, it can also be used at flow rates above 1 ml/min. The liquid flows through without touching the tip, which forms a uniform particle size. *This product is an accessory specifically for Sonia's ultrasonic spray nozzle.

• nozzle
• spray
• others

The Sonia Corporation's ultrasonic particle size generator transforms liquids into fine particles!

The ultrasonic particle generator transforms low-viscosity liquids into fine particles. Our company's compact 2.4MHz NO model 241T uses a Teflon-coated nebulizer. This device is fully microcontroller-based, allowing users to program operating parameters while handling various applications for actual particle generation. The front panel is equipped with an LCD that enables users to vary the particle generation rate from 0% to 100% in 5% increments. For special processes, such as applying small parts, a device is incorporated that can adjust the flow rate between 0-2 cfm to move particles out of the vessel where they are created. This air source and all other connections feature easily removable 304SS fittings and Teflon O-rings, allowing for easy adaptation to cleaning, external gas supply, or vacuum connections. The 304SS Tee (also available with Teflon coating) is designed to trap particles, with a small amount of airflow/gas/vacuum used to move particles from the device.

• Ultrasonic Oscillator
• Other physicochemical equipment
• others

Contec Co., Ltd. has started selling the "SH-9210TSN," an industrial managed switching hub that has obtained CC-Link IE TSN recommended network wiring component certification Class B. It features dual power supply redundancy, a DC power input, eight gigabit ports, and two SFP slots. The SH-9210TSN complies with IEEE 802.3ab (1000BASE-T), IEEE 802.3u (100BASE-TX), and IEEE 802.3 (10BASE-T) standards, and is designed for use in environments where quiet operation and long lifespan are required due to its fanless design. Additionally, it achieves an operating temperature range of -10 to 65°C thanks to its excellent heat dissipation metal casing. It can be installed on a 35mm DIN rail or mounted on walls using various mounting brackets. In addition to a wide-range DC power input (12-48VDC), it supports input from two power supply lines and includes various managed functions for network management, control, and reliability enhancement.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.