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  4. [Case Study of Solution Proposal] A mist collector that can continue to capture oil mist mixed with solid particles! The secret to preventing clogs inside is the "one-way flow system."
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  • Nov 18, 2021
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Nov 18, 2021

[Case Study of Solution Proposal] A mist collector that can continue to capture oil mist mixed with solid particles! The secret to preventing clogs inside is the "one-way flow system."

アピステ アピステ
This is a case study from a polishing factory that can be proposed by Apiste, which specializes in both environmental improvement and air conditioning/temperature control. Traditionally, even with the installation of mist collectors, they would quickly become clogged, allowing mist to spread throughout the factory. 【Solution Proposal Case】 ■ Traditional Method - Use of filter-type mist collectors ■ Issues - Mist collectors clog quickly due to the suction of oil mist mixed with solid particles - Frequent maintenance of mist collectors is required - Oil mist disperses, causing odor and haze ■ Ideal Condition - Mist collectors do not clog even when sucking in oil mist mixed with solid particles - Oil mist is effectively collected and does not disperse within the factory - Longer maintenance cycles with reduced labor ■ Apiste's Proposal - Installation of the GME-S series mist collector with a "one-way flow system" that allows for smooth discharge of solid particles and has a longer maintenance cycle ■ Benefits - Reduction in labor due to extended maintenance cycles - Improved environment due to decreased mist leakage outside of processing machines
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陽圧ドレンキャプチャ.PNG

[Case Study of Solutions] Improvement of Oil Mist Environment at Sites Where Cuttings and Abrasives Occur

We have successfully reduced the maintenance frequency of the mist collector in processes such as polishing, where not only oil mist but also chips and abrasive particles are generated simultaneously.

This is an example from a grinding factory. In grinding, not only oil mist but also chips and abrasive particles are generated together. Therefore, traditionally, even if a mist collector was installed, it would quickly become clogged, allowing mist to spread throughout the factory. 【Proposed Solution Example】 ■ Traditional Method - Use of filter-type mist collectors ■ Issues - The mist collector's filter quickly clogs due to the suction of oil mist containing chips and abrasive particles - Frequent maintenance of the mist collector is required - Oil mist disperses, causing odor and haze ■ Ideal Condition - The mist collector's filter does not clog even when sucking in oil mist mixed with chips and abrasive particles - Oil mist is effectively collected and does not disperse within the factory - Longer maintenance cycles with reduced labor ■ Apiste's Proposal - Installation of the GME-S series mist collector, which adopts a "one-way flow system" that does not accumulate chips and abrasive particles internally, allowing for longer maintenance cycles ■ Benefits - Reduction in labor due to extended maintenance cycles - Environmental improvement due to reduced mist leakage outside the processing machine

  • Oil Mist Collector

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アッピマンGME2キャプチャ.PNG

[Case Study of Solutions] Reducing the Maintenance Frequency of Mist Collectors!

Achieving a reduction in man-hours due to the extension of maintenance cycles, a decrease in mist leakage outside the processing machine, and improvement of mist within the factory!

【Proposed Solutions】 ■Conventional Methods  ・Using filter-type mist collectors  ・Using cyclone-type mist collectors ■Issues  ・Frequent maintenance required for mist collectors  ・Oil mist disperses, causing slippery factory floors ■Ideal Condition  ・Oil mist is effectively collected and does not disperse within the factory  ・Longer maintenance cycles with reduced labor ■Our Proposal  ・Install the GME series mist collectors with longer maintenance cycles  ・Recalculate the required airflow for each processing machine and survey the current airflow ■Benefits  ・Reduction in labor due to extended maintenance cycles  ・Decrease in mist leakage outside processing machines by maintaining airflow  +α Achieve significant energy savings (※Models equipped with energy-saving mode) ※For more details, please refer to the related product catalog or feel free to contact us.

  • Oil Mist Collector

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[Manga Material] Improve the oil mist environment! "Mist Collector Paula"

[Manga Material] Improve the oil mist environment! "Mist Collector Paula"

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 15, 2026

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Casting prototype and casting repair.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 15, 2026

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Casting sand mold 3D printer prototype production

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● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

May 15, 2026

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Aluminum casting repair: Metal crack repair without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 14, 2026

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[Cast Prototype] 3D Printer Molding Prototype with Cast Sand Molds

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● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.

May 14, 2026

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