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  4. [Case Study Available] Annealing Furnace demonstrates energy-saving effects through prevention of heat loss and appropriate cooling speed [Presentation of Bright Annealing Furnace Case Study Collection].
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  • Mar 17, 2022
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Mar 17, 2022

[Case Study Available] Annealing Furnace demonstrates energy-saving effects through prevention of heat loss and appropriate cooling speed [Presentation of Bright Annealing Furnace Case Study Collection].

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The "Annealing Furnace" enables the improvement of various material properties through heat treatment at temperatures tailored to specific purposes. 【Features】 ● Appropriate cooling control such as rapid cooling, slow cooling, and over-aging is possible. ● Precise temperature distribution can be achieved. ● Various atmosphere gases can be introduced. 【Case Studies】 ■ To anneal copper without oxidation → "Vacuum Bright Annealing Furnace" ■ To fully anneal steel → "Pit-Type Non-Oxidizing Annealing Furnace" ■ To anneal castings → "Trolley-Type Annealing Furnace" ■ To anneal large components of pressed products → "Trolley-Type Annealing Furnace" and "Pit-Type Annealing Furnace" ■ To anneal optical glass molded products → "Trolley-Type Annealing Furnace" 【San Furnace Products】 ◆ Sintering and Sintering Furnaces ◆ Annealing Furnaces ◆ Hardening Furnaces ◆ Quenching and Tempering Furnaces ◆ Rotary Kilns ◆ Wire Bright Annealing Furnaces ◆ Stainless Steel Heat Treatment Furnaces ◆ Aluminum Heat Treatment Furnaces ◆ Non-Ferrous Metal Heat Treatment Furnaces ◆ Vacuum Furnaces ◆ Atmosphere Furnaces ◆ Atmosphere Gas Generators We will propose solutions tailored to the material, application, quantity, weight, building conditions, and other factors of the items to be processed. ◎ For more details, please refer to the related catalog and feel free to contact us.
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Sun Furnace Official Site
With over 40 years of experience and achievements since its establishment, we design and manufacture various heat treatment furnaces and atmosphere gas generation devices.
Sun Furnace Co., Ltd. Official Stainless Steel Heat Treatment Furnace Product Page
It demonstrates energy-saving effects by preventing heat loss and ensuring appropriate cooling speeds.

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IPROS用ステンレス熱処理炉写真.jpg

Stainless steel heat treatment furnace - capable of heat treatment that brings out the characteristics of stainless steel materials.

We propose heat treatment for various wire materials and steel materials tailored to their respective purposes.

It is used for purposes such as removing distortion after welding, preventing deformation of processed products, removing surface oil, and solid solution treatment. Stainless steel is used in machine parts and buildings due to its excellent corrosion resistance and strength. 【Features】 ● Bright heat treatment of strip steel and wire rod is possible. ● We handle the "strand-type wire rod annealing furnace" for heat treating wire rod. ● Customization of temperature measurement settings and safety devices in industrial furnaces is also possible. 【Heat Treatment Methods by Stainless Steel Type】 ● Austenitic: Solution treatment, stabilization, stress relief, aging ● Ferritic: Annealing ● Martensitic: Annealing, tempering, quenching, tempering 【Case Studies】 ● Want to continuously heat treat strip materials → "Catenary-type bright annealing furnace" ● Want to perform annealing treatment while removing elements that negatively affect heat treatment → "Degreasing annealing furnace" ● Want to correct shape while performing annealing treatment → "Tension annealing furnace" ● Want to heat treat multiple wire rods at once → "Wire rod bright annealing furnace" If you have any concerns about stainless steel heat treatment, please feel free to consult us.

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Strand furnace (wire rod bright annealing furnace) capable of heat treatment for various types of wire rods.

A manufacturer of industrial furnaces that provides total support from design, production, installation, maintenance, to after-sales follow-up for wire bright annealing furnaces.

A wire rod bright annealing furnace is a heat treatment furnace that heats wire rods (the material for wire) coiled in a spiral shape while they are in an elongated state, and heats (or cools, etc.) them while winding them up. At Sun Furnace, we specialize in continuous wire rod bright annealing furnaces (strand furnaces). We construct the furnace to simplify heater replacement and regular maintenance tasks, allowing for smooth loading and unloading of annealing tubes into and out of the furnace. By innovating the control panel program, it is also possible to reduce electricity costs and improve work efficiency. **Features of Sun Furnace's Wire Rod Bright Annealing Furnace** - **Custom Design of Furnace Body and Annealing Tube** We can flexibly accommodate all conditions, such as the length and size of the furnace based on processing speed, wire diameter, and treatment conditions of the introduced gas, as well as the shape considering maintenance of the furnace based on the installation location and compatibility with upstream and downstream equipment. - **Cost Reduction** We can propose equipment that keeps running costs low during normal operation. The furnace is constructed with an optimal design that minimizes heat loss. Automatic temperature control and supply gas control are possible even during times when the furnace is not in use, such as on weekends, leading to cost reduction. - **Quality** We select high-quality consumables, such as heaters and thermocouples, that can be used for a long time.

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Rotary kiln can uniformly and evenly heat-treat powder materials.

With a rotary kiln for thermal treatment of powdered materials, it is possible to uniformly heat treat the powder while stirring, and since the temperature can also be measured, the quality is improved.

A powder material heat treatment furnace, known as a rotary kiln, is an industrial heat treatment furnace that heats and sinters powder raw materials while stirring them inside a rotating furnace core tube. This equipment can be used for the sintering, sintering, reduction, oxidation, nitriding, and drying of powder materials, including batteries. Since it stirs the powder while drying and heat treating in a rotary manner, there are no inconsistencies. There are two types of rotary kilns: "batch type" and "continuous type." The "batch type" can process mixing, drying, and heat treatment in one go. The "continuous type" can handle larger production volumes. 【Features】 ● It can accommodate 100% hydrogen due to its special gas seal structure. ● It can propose everything necessary for powder processing, including front and rear devices. ● In the batch type, gas switching is possible during heat treatment. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. If you are considering transitioning from batch type to continuous furnaces due to increased processing volume, we can also propose a transition plan.

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Aluminum heat treatment furnace - Various heat treatments related to aluminum are possible.

With an "aluminum heat treatment furnace," various properties can be enhanced depending on the treatment method.

Aluminum is a lightweight, strong, and corrosion-resistant metal with excellent properties such as good conductivity of electricity and heat. Its characteristics can be enhanced through heat treatment. Prior to forging, softening is achieved through annealing, and to increase the strength of the product, T6 treatment (aging treatment) is performed. 【Features】 ● Compliant with AMS standards (U.S. aerospace heat treatment standards). ● Capable of achieving precise temperature distribution. ● Handling of batch continuous furnaces is available. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Softening Furnace' ■ Want to heat treat aluminum → 'Aluminum Solution Treatment Furnace (T4)', 'Aluminum Aging Furnace (T5)', 'Aluminum Solution Aging Furnace (T6)' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' If you have new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to contact us.

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Furnace and sintering furnace capable of heat treatment of metals and ceramics.

The "sintering furnace" can mass-produce high-precision parts and is used in the manufacturing of various mechanical components, including automotive parts.

The "sintering and firing furnace" is a furnace that imparts a specific shape and strength by placing powder into a mold, shaping it, and heating it to harden. It is mainly used in the production of ceramics and battery materials. The name changes depending on the material being hardened: oxide-based materials like ceramics are processed in a "firing furnace," while heat treatment of metal powders is done in a "sintering furnace." Types of metal powders include iron, copper, aluminum, titanium, lithium, and manganese. 【Features】 ● Customization options such as additional debinding and adjustment of the purity of the atmosphere gas are available. ● Preheating, heating, and cooling zones can be integrated into a single unit. ● Temperature and time can be freely adjusted according to the type of material and heating conditions. The "sintering and firing furnace" comes in batch and continuous types. 【Case Studies】 ■ To debind or protect the surface of powder in powder metallurgy from an oxidizing atmosphere → "Vacuum Sintering Furnace" ■ To adjust the gas purity in the furnace atmosphere → "Pusher Type Sintering Furnace" ■ To fire glass paste used on substrates → "Conveyor Type Glass Firing Furnace" ■ To mold difficult-to-sinter materials with high precision → "Hot Press Furnace"

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Non-ferrous metal heat treatment furnace - Various heat treatments for non-ferrous metals are possible.

We will propose heat treatment suitable for each purpose for materials that require highly specialized processing.

Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. At San Furnace, we can propose heat treatment furnaces for the following materials classified as "non-ferrous metals": ● Magnesium alloys ● Titanium alloys ● Copper and copper alloys ● Zinc ● Silver and precious metals ● Molybdenum ● Tungsten ● Cobalt ● Nickel 【Features】 ● Various atmospheric gases can be introduced. ● Precise temperature control is possible. Since the heat treatment methods vary according to the characteristics of the materials, we will propose industrial furnaces tailored to your applications. 【Case Studies】 ■ Want to anneal copper wire → 'Pot-type bright annealing furnace' ■ Want to anneal phosphor bronze wire → 'Bell-type annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal pressed brass products → 'Bell-type vacuum annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal rolled molybdenum products → 'Roller hearth type atmosphere annealing furnace' ■ Want to preheat magnesium alloys before melting → 'Preheating charging device' We can also propose automation, energy-saving, and safety improvements for industrial furnaces. Please feel free to consult with us.

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Atmospheric gas generation device capable of preventing "oxidation" and "decarbonization" during heat treatment.

With the "atmospheric gas generation device," you can generate atmospheric gases tailored to your purpose and use them for heat treatment.

Atmospheric gas refers to the gases present around materials during heat treatment in industrial furnaces. By generating "oxidation" or atmospheric gases to induce chemical reactions within the furnace, it is possible to achieve effects such as oxidation prevention and decarburization. It is used for various applications, such as "hardening" steel or intentionally making it brittle to change its composition. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gases. 【Types of Atmospheric Gases】 ● Heat-generating conversion devices (DX gas generation devices) ● Heat-absorbing conversion devices (RX gas generation devices) ● Ammonia decomposition gas generation devices (AX gas generation devices) ● Others (such as N2 generation devices) 【Case Studies】 ■ Want to reduce the cost of reducing gases → 'AX gas generation device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generation device' ■ Want to bright anneal aluminum → 'DX gas generation device' ■ Want to produce N2 atmosphere at a low cost → 'N2 generation device PSA' Please feel free to consult us regarding cost reduction for expensive atmospheric gases, safety measures such as gas leak detectors, or adjustments for oxygen concentration meters, gas generation amounts, and purity.

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Vacuum furnace enables improvement of the working environment and heat treatment to suppress oxidation scale.

A "vacuum furnace" maintains brilliance and enhances the value of metal materials. Since post-processes such as pickling and degreasing are unnecessary, work efficiency improves, and energy-saving effects can be expected.

When heat treatment is performed in the atmosphere, steel reacts with oxygen, resulting in the formation of oxide scale on the surface, so it is used when one wants to avoid an oxidizing atmosphere. Performing heat treatment in a vacuum atmosphere allows for the degreasing and degassing of organic substances adhered to the surface of the metal material, resulting in a surface with the inherent luster of the metal material after treatment. 【Features】 ● It is possible to enhance the value of metal materials by maintaining their luster. ● Since subsequent processes such as acid cleaning and degreasing are unnecessary, work efficiency is improved. 【Case Studies】 ■ I want to anneal copper without oxidation → 'Vacuum Annealing Furnace' ■ I want to finish the surface of the treated product cleanly → 'Vacuum Quenching Furnace' ■ I want to improve the wettability for brazing → 'Vacuum Brazing Furnace' ■ I want to improve the hot working environment around the furnace → 'Vacuum Furnace'

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Atmosphere furnace: Heat treatment with gas adjustment of the atmosphere inside the industrial furnace is possible.

With an "atmosphere furnace" that performs heat treatment using atmosphere gases tailored to the properties of the materials, oxidation, decarburization, and improvements in material properties, as well as post-processing steps, can be carried out smoothly.

When steel undergoes heat treatment in the atmosphere, oxidation and decarburization can occur, which may necessitate surface finishing and other processing. Therefore, atmosphere furnaces are often used to fill the furnace with atmosphere gases to reduce post-processing efforts or to suppress oxidation and decarburization, depending on the application. The atmosphere gases used can vary widely based on the properties of the material and the purpose of the heat treatment, including inert gases such as nitrogen and argon, as well as hydrogen and AX gas. 【Features】 ● Gas switching is possible during heat treatment. ● There are various types of furnaces available, including batch and continuous types. ● We handle degreasing furnaces for powder metallurgy. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to carburize the material → 'Batch Atmosphere Gas Carburizing Furnace' ■ Want to nitrify powders → 'Retort Rotary Nitriding Furnace' If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to reach out.

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Related catalog(4)

Bright Annealing Furnace Case Study

Bright Annealing Furnace Case Study

TECHNICAL
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Case of skewed annealing furnace (stress relief)

Case of skewed annealing furnace (stress relief)

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Tension Annealing Furnace Case Study

Tension Annealing Furnace Case Study

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Wire Bright Annealing Furnace Case Study

Wire Bright Annealing Furnace Case Study

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Optimized mapping for complex layouts and structural environments, compatible with various facility floors.

Starting concept verification for the Japanese launch of the autonomous cleaning robot 'RoboSweep'.

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TOYOROBO Co., Ltd. has signed a general agency agreement with OUNITECH ROBOTICS, a robotics company engaged in the development and manufacturing of AI-powered cleaning robots, effective July 4, 2025. Prior to the domestic launch of 'RoboSweep' in Japan, we have initiated a proof of concept (PoC) at our office location in the complex facility "the SOHO," aimed at verifying and optimizing product performance suitable for the Japanese market. 'RoboSweep' is a robot developed to achieve safe and efficient cleaning operations in various environments such as commercial facilities, office buildings, healthcare and welfare, and sports complexes, equipped with advanced autonomous driving technology and AI algorithms. In this proof of concept (PoC), we will measure and evaluate the effectiveness of obstacle avoidance capabilities, cleaning quality, and operational efficiency within actual facilities, aiming for further optimization of product performance, including the Japanese facility environment and detailed operational capabilities.

Aug 13, 2025

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Japanese Soup Market 2025-2033

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The size of the Japanese soup market reached 700 million USD in 2024. Going forward, the IMARC Group predicts that the market will reach 900 million USD by 2033, showing a growth rate (CAGR) of 2.9% between 2025 and 2033. The Japanese soup market is experiencing stable growth, supported by consumer needs for convenience, instant preparation, and health consciousness. Innovations in taste, packaging, and functional ingredients continue to attract a diverse customer base. This report analyzes key trends in each market segment and provides country-level forecasts from 2025 to 2033. The report is categorized by type, category, packaging, distribution channel, region, and MIMO composition. This report focuses on market structure, positioning of key players, strategies, competitive dashboards, and corporate evaluation quadrants, providing a detailed analysis of the competitive landscape. And email: sales@imarcgroup.com

Aug 13, 2025

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Japan LED Display Market 2025-2033

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The Japanese LED display market reached 473.13 million USD in 2024. The IMARC Group forecasts that this market will grow at a compound annual growth rate (CAGR) of 11.88% between 2025 and 2033, reaching 1.29942 billion USD by 2033. The Japanese LED display market is steadily growing, supported by increased adoption in advertising, sports, transportation, and entertainment sectors. Advances in technology have improved display quality, energy efficiency, and versatility for a wide range of applications. This report analyzes key trends in each market segment and provides country-level forecasts from 2025 to 2033. The report is segmented based on technology insights, color insights, application insights, end-user insights, regional insights, and MIMO configuration insights. This report focuses on market structure, positioning of key players, strategies, competitive dashboards, and corporate evaluation quadrants, providing a detailed analysis of the competitive landscape. And email: sales@imarcgroup.com

Aug 13, 2025

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Japan's biosimilar market

Japan Biosimilar Market 2025-2033

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The Japanese biosimilar market reached 475.8 million USD in 2024. Going forward, the IMARC Group predicts that the market size will reach 3.4196 billion USD by 2033, growing at an average annual growth rate of 22.7% from 2025 to 2033. The expansion of the Japanese biosimilar market is driven by the increasing demand for cost-effective biological products and the development of a regulatory framework to support it. The rising adoption of biosimilars in the treatment of oncology, autoimmune diseases, and chronic conditions is propelling market growth. This report analyzes key trends in each market segment and provides country-level forecasts from 2025 to 2033. The report is segmented based on insights into molecules, indications, and manufacturing types. It focuses on market structure, positioning of key players, strategies, competitive dashboards, and corporate evaluation quadrants, providing a detailed analysis of the competitive landscape. Email: sales@imarcgroup.com

Aug 13, 2025

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Notice of Summer Vacation

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Thank you very much for your continued support. We would like to inform you that our company will be closed for summer vacation on the following dates. ■ Summer Vacation Period From Wednesday, August 13, 2025, to Sunday, August 17, 2025. We will resume normal business hours on Monday, August 18, at 8:30 AM. We apologize for any inconvenience this may cause and appreciate your understanding.

Aug 12, 2025

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