Vacuum casting for rapid prototyping and small batch production using silicone rubber molds.
Delivery in as little as 2 days from data input. Vacuum casting enables short lead-time prototypes and small lot production.
- Compared to mold creation, the time is a fraction of a few minutes, and the cost is a fraction of a few tens. - It is possible to select the optimal option from a wide variety of resins. - Silicone molds can be reused about 20 times. They can also accommodate mass production. - It is possible to incorporate metal parts or create integrated products with different resins (two-color injection molding). - Unlike metal molds, silicone molds can handle slight undercuts. - Various surface treatments such as texture and gloss can be achieved through the surface treatment of the master.
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basic information
Vacuum casting is a molding process in which a master model created by methods such as 3D printing or machining is used to produce a vacuum-cast rubber mold (silicone mold). In this process, urethane resin is poured into the mold within a vacuum chamber to replicate resin products. The characteristic of vacuum casting is that it creates a vacuum state in the chamber, allowing the resin to flow into every corner of the mold, making it difficult for air bubbles to form. This method enables the production of high-precision resin products in a very short lead time and at a low cost.
Price information
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Delivery Time
P3
Applications/Examples of results
Design We provide prototypes that are close to actual models, allowing for confirmation of design and shape, as well as evaluation of the design. We guarantee a quality that is practical for presentations and promotional samples. Development and Design By using prototypes made through vacuum casting, we can smoothly conduct various verifications in the development process, such as functionality confirmation, performance evaluation, implementation evaluation, and visualization evaluation. Production and Manufacturing Technology Not only can it be used for verifying molds and production processes, but mass production through vacuum casting is also possible for small lot production items. This significantly reduces costs as there is no need to create molds. Medical With the latest vacuum casting technology, Cross Effect is capable of creating intricate heart models and organ models of various other body parts.
Detailed information
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Two-color insert molding
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Supports undercut shapes.
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Various resin variations and colors available.
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Surface treatment includes glossy and matte finishes as well as texture processing.
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Vacuum Casting World’s Fastest Service After placing your order, you can confirm the cast products the next day. If you provide the master, same-day delivery is also possible. High-quality and high-precision prototypes made from polyurethane-based materials like ABS-like, PC-like, and TPE-like for vacuum casting can now be confirmed the day after receiving the 3D data. If you provide the master, it is also possible to hand over the prototype on the same day. We thoroughly support development within a limited timeframe, including sudden design changes, with the world’s fastest manufacturing. Supporting development within a limited timeframe In product development, there is a demand for significant reductions in development time due to the rapid changes in consumer needs. At Cross Effect, we aim for the world’s fastest manufacturing and thoroughly support development within a limited timeframe.
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Molded Mass Production Small-lot mass production using vacuum casting. Shortened delivery times and cost reduction without molds. We respond to the needs for small quantities and a variety of products. Molding is no longer just for 'prototyping' purposes. Traditionally, vacuum casting has been primarily used in the prototyping phase, but it is now being utilized for mass production and market launch as a method that matches the era of diverse small lots. In mass production, mold creation takes about 3 to 4 months, which inevitably impacts the overall development lead time. Additionally, for sites utilizing molds, accommodating a variety of products is challenging, as molds must be prepared for each product. Furthermore, there are many challenges such as securing storage space for molds and the complexities of maintenance. However, with vacuum casting, mass production is possible without creating molds, which helps reduce mold investment costs and allows for quick market entry. Recommended for those who: - Want to reduce mold investment because sales planning quantities are unpredictable. - Want to mass-produce without creating molds. - Want to accelerate the product launch timing. - Want to sell products without incurring initial costs. - Want to confirm market reactions through test sales. - Want to sell before creating molds to mitigate risks.
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Company information
We believe that the greatest value we can provide to our customers is "time-saving," and we are constantly working on reforming our awareness of time. In recent years, our "time-saving technologies" have gained recognition not only in the industrial sector for development support but also in the medical field. All employees think from the client's perspective, contributing to customers and society with our exceptional advanced manufacturing technologies in this rapidly changing era. We believe this is the mission entrusted to us. As a frontrunner in 3D engineering, we will always lead our customers and grow into a "shining company" together with our valued clients through cutting-edge technologies that exceed expectations. Please look forward to this ever-evolving group of engineers.