A facility that extracts a formed one-shot product all at once.
≪Features≫ ● To prevent misalignment, adjustments can be made through slight movements in the front-back flow direction and left-right rotation direction ● Cutting with inexpensive Thomson blades minimizes the generation of whiskers and powder ● Sheet transport using a grip method that reduces powder generation
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■Blade The Thomson blade suppresses chip powder generation during cutting, and there is no occurrence of fuzz when cutting film layers such as EVOH. Additionally, it is more cost-effective compared to conventional die punch type molds. ■Die Shift Prevention The "table deceleration function" driven by AC servo and the "grip release mechanism" of the grip-type chain prevent die shift. ■Quick Die Change Device The easy setup change with the "horizontal replacement" reduces downtime.
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Applications/Examples of results
Main products: Food containers, etc. Materials: PVC, HIPS, PSP, PP, PPF, A-PET, OPS, etc.
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As a pioneer in vacuum forming machines, Asano Research Institute has been committed to developing, designing, and manufacturing equipment that enhances operability, produces better molded products, and improves productivity while reducing production costs, all from the customer's perspective. In the Planning and Development Department, we have permanently installed test forming machines (one for cut sheets and one for roll sheets) to assist customers with the development of new items and products, as well as problem-solving. We support the entire process from test mold design and manufacturing to sample molding, and subsequently to the development, design, and manufacturing of production machines (including production mold design and fabrication). In the Service Department, we also carry out modifications to replace the ceramic heaters of forming machines with our company's quick response heaters, helping to reduce electricity costs and increase productivity.