Achieve complex shapes that have required multiple processing steps with a multi-stage molding die in a single molding! This leads to shorter manufacturing lead times and cost reduction.
The powder molding die, which has been our main product since our establishment. In particular, the multi-stage molding die, which independently controls multiple press surfaces, can achieve complex shapes that previously required many processing steps in a single molding operation. By equipping this die on our powder molding press machine, we pursue the possibility of significantly shortening our customers' manufacturing lead times and reducing costs. The CNC servo press machine for powder molding achieves micron-level precise positioning, repeatability, and high durability by controlling AC servo motors and ball screws with a computer. Furthermore, with independent control of up to six axes (three upper and three lower) and a lateral axis mechanism, it enables the pressing of complex-shaped products using multi-stage molding dies. All design, machining, assembly, control, and software are done in-house, and we accommodate customized specifications for each customer. 【Features of the Press Machine】 ■ Mechanical design using FEM analysis ■ High-precision die set ■ Multi-stage molding through independent control of each axis ■ User-friendly HMI *For more details, please contact us or view the materials via PDF download.
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【Press Machine Features - Details】 ○ Man-Machine Interface (MMI) and Control - Proposal of molding methods - Design of customer-specific MMI ○ Upper 3 axes, lower 3 axes, maximum 6 axes + lateral axis mechanism - Supports complex shapes - Cost reduction through reduced post-processing ● For more details, please contact us.
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Applications/Examples of results
As business partners, hard metal and ceramics manufacturers, electronic components manufacturers.
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What is powder molding? We exhibited a 10t press, alignment machine, and molds at "World PM Yokohama." Many people visited our booth. https://www.worldpm2024.com/exhibition.html Exhibition period: October 14 (Monday) to 16 (Wednesday), 2024 *3 days Location: Pacifico Yokohama - Proposals that serve as the first step towards automation. - Proposal for molding ceramic balls without bands (patent pending). Powder molded products, represented by carbide tools and ceramic electronic components, require high technical skills for production, including accuracy of shape and uniformity of density. With the technology of molds and presses accumulated over many years, we have earned the trust of many molding manufacturers. We will continue to refine our comprehensive technology for molds and press machines in response to the increasingly sophisticated and diverse needs of powder molding, and we will pursue world-class powder molding technology.