Reduction of welding seams!! Integrated forming processing with pressing and spinning.
Proposal for Reducing Welding and Assembly Man-Hours
For products that were previously divided, we can reduce canning labor by using pressing and spinning to create a single integrated shape without seams, instead of performing assembly and welding. If you are looking to reduce material costs related to product shaping or decrease welding seams, please feel free to consult with us.
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basic information
Examples of Past Achievements Part Name: Gas Turbine Component Material: Heat-resistant Alloy MA263 Changes: Proposed changing from conventional 2 seams to 1 seam molding Benefits: Cost reduction in material expenses including bending allowances; reduction in assembly welding work time Part Name: Turbine Component Material: SUS347 Changes: Proposed changing from conventional 3 seams to 1 seam molding Benefits: Cost reduction in material expenses including bending allowances; reduction in assembly welding work time Part Name: Shipbuilding Component Material: Clad Steel (SM400A + SUS316L) Proposal: Suggested changing the circumferential welding of the bell mouth and straight body to integrated molding by spinning Benefits: Significant reduction in assembly and welding costs
Price information
Prices may vary depending on quantity and shape, so please feel free to contact us.
Delivery Time
※Delivery times may vary depending on quantity and shape, so please feel free to contact us.
Applications/Examples of results
Capable of handling all industries, including shipbuilding parts and pressure vessels.
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Company information
As a specialty company in bending processing, we create soft curved shapes from straight lines. Focusing on hot and cold pressing, we also incorporate spinning machines that do not require molds, handling everything from original size development to marking, inspection, and finished products, all tailored to individual specifications. We have a proven track record in bending thick plates (from 2mm to 200mm) and are also taking on various prototype challenges. Our company engages in proposal-based sales and has a track record of reducing welding seams by performing integrated molding through pressing and spinning processes. We can provide suggestions if you consult with us. Additionally, we respond to customer needs for transitioning from castings to sheet metal processing (steel plate), allowing for thinner plate thicknesses without issues like shrinkage cavities, which can be achieved more easily than when made from castings, and we can accommodate short delivery times. We are here to meet various requests, such as reducing welding to lower labor and costs, or the need for beautiful curves due to aesthetic considerations, especially for large mass-produced items. Please feel free to consult with us.