From cast structure to steel plate!! Proposals for cost reduction and shorter delivery times.
By transitioning from cast structures to steel plates, we can achieve cost reduction and shorter delivery times.
By converting from cast structures to steel plates, cost reduction and shorter delivery times are possible. Since there are no issues such as shrinkage cavities when switching from cast to steel plates, the effort for repairs or the need to increase plate thickness to account for shrinkage can be reduced. Additionally, the weldability improves, making it advantageous for integration with other products.
![c4104458da30fe0d3041ece8372507ab[1].jpg](https://image.mono.ipros.com/public/product/image/d8b/2000053782/IPROS7078350560202385028.jpg?w=280&h=280)
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basic information
For products that were traditionally made from cast iron, we can reduce material loss and respond to short delivery times by bending and processing steel plates through pressing and spinning. Our company also handles assembly and welding, so please consult us if you have any requests. Past achievements: Part: Ladder Valve (Spherical Shipbuilding Component) Material: KAS Material (Shipbuilding Steel) Benefits obtained: By switching from cast iron to steel plates, we resolved the issue of shrinkage cavities and successfully achieved a 35% reduction in thickness. We were able to easily procure products due to our ability to respond to short delivery times. Part: Pump Component (Bell Mouth) Material: SUS329J4L Benefits obtained: Successfully reduced thickness compared to traditional cast products. Able to respond to short delivery times. If you wish to switch from cast iron to steel plates or reduce plate thickness, please feel free to consult us.
Price information
Prices may vary depending on the shape and quantity, so please feel free to contact us.
Delivery Time
※Prices may vary depending on shape and quantity, so please feel free to contact us.
Applications/Examples of results
Capable of handling all industries such as sluices, shipbuilding parts, pressure vessels, and gas turbine parts.
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Company information
As a specialty company in bending processing, we create soft curved shapes from straight lines. Focusing on hot and cold pressing, we also incorporate spinning machines that do not require molds, handling everything from original size development to marking, inspection, and finished products, all tailored to individual specifications. We have a proven track record in bending thick plates (from 2mm to 200mm) and are also taking on various prototype challenges. Our company engages in proposal-based sales and has a track record of reducing welding seams by performing integrated molding through pressing and spinning processes. We can provide suggestions if you consult with us. Additionally, we respond to customer needs for transitioning from castings to sheet metal processing (steel plate), allowing for thinner plate thicknesses without issues like shrinkage cavities, which can be achieved more easily than when made from castings, and we can accommodate short delivery times. We are here to meet various requests, such as reducing welding to lower labor and costs, or the need for beautiful curves due to aesthetic considerations, especially for large mass-produced items. Please feel free to consult with us.
![[Video Available] Introduction of Bending Processing Case 29](https://image.mono.ipros.com/public/product/image/151/2000284446/IPROS6596047346982414279.JPG?w=280&h=280)
![[Video Available] Introduction of Bending Processing Examples 22](https://image.mono.ipros.com/public/product/image/261/2000284437/IPROS6231326187530686531.JPG?w=280&h=280)
![[Video Available] Introduction of Bending Processing Case 25](https://image.mono.ipros.com/public/product/image/426/2000284440/IPROS8172552826321079722.JPG?w=280&h=280)
![[Processing Reference Example] Casing Screw Machining](https://image.mono.ipros.com/public/product/image/2088546/IPROS16021466541096188662.png?w=280&h=280)
