Seamless ⇒ No joints ⇒ Completely molded
The photo shows a product that has been cut into two pieces. It can be confirmed that the ball is in the center. The iron ball was suspended in the center of the mold, and a seamless molded product was created using PP resin through injection molding. By suspending the insert ball in the mold and performing injection molding, there is no need for post-processing to ultrasonic weld or glue the two parts together. Since there are no seams, even if the inserted material is metal, it will not rust. Eliminating post-processing also leads to cost reduction!
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basic information
We can accommodate inserts made of rubber, metal, and resin. Please consult with us. We are also mass-producing non-spherical and irregularly shaped items.
Price information
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Applications/Examples of results
Ball valves, liquid mixing balls, golf balls, park golf balls, etc.
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Company information
Fuchu Pura specializes in metal alternatives using engineering plastics and super engineering plastics, supporting the resin conversion of metal parts. We handle everything from mold making, prototyping, injection molding, painting, printing, assembly, machining, to overseas exports. ◎ Smart Factory: In 2005, we developed our own system to realize the IoT integration of production lines. Based on accumulated big data, we make future predictions and enable just-in-time manufacturing. ◎ Production Management System: We have independently developed management software (FPMS) that automates all management tasks from order receipt to sales. Our molding machines and measuring devices are connected online to the management system, allowing real-time viewing of production status and measurement data. ◎ Head Office Factory (Small-batch production and R&D factory): Proposals and realization of resin conversion from metal / Proven experience with 3,000 molds established. We can handle mass production of around 100 units at any time / We own dedicated development machines that can respond immediately to development projects, ranging from 20 tons to 350 tons. ◎ Motoyama Factory (Mass production factory for precision small parts): Supplies 35 million units per month to Southeast Asia / Automation of mass-produced items using engineering plastics. We have 17 unmanned gate-cutting robots and 2 fully automatic packaging machines, ensuring cost competitiveness.